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Automation Risk Analysis

Will “Deburr Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Deburr Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Deburr Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Slide spacers between buffs on spindles to set spacing.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Maintain stocks of machine parts and machining tools.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

Technologies & Software

  • Manufacturing reporting system
  • Sight Machine AI
  • ABB AI Robotics
  • Microsoft Excel
  • Rockwell Automation AI
  • Siemens Industrial AI
  • Microsoft Office software
  • SAP software
  • Autodesk AutoCAD
  • Mazak Mazatrol SMART CNC
  • Microsoft Windows
  • Cognex Vision AI
  • Metal polishing machines
  • Digital calipers
  • Gage pins
  • Angle grinders
  • Pipe chamfering machines
  • Cylinder grinders
  • Digital radius gauges
  • Buffing machines
  • Computerized microscopes
  • Barrel finishing machines
  • Bench clamps
  • Bore gauges
  • Computer numerical control CNC grinding machines
  • Electric overhead travelling EOT cranes
  • Metalworking surface plates
  • Chuck wrenches
  • Power hoists
  • Coordinate measuring machines CMM
  • Limit gauges
  • Inner diameter ID grinders
  • Digital comparators
  • Digital micrometers
  • Hand deburring tools
  • Outer diameter OD grinders
  • Universal grinding machines
  • Vernier calipers
  • Surface grinding machines
  • Gage blocks

Alternative Job Titles