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Automation Risk Analysis

Will “Set Up Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Set Up Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Set Up Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Thread and hand-feed materials through machine cutters or abraders.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Maintain stocks of machine parts and machining tools.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Slide spacers between buffs on spindles to set spacing.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

Technologies & Software

  • Cognex Vision AI
  • Rockwell Automation AI
  • SAP software
  • Autodesk AutoCAD
  • Microsoft Windows
  • Mazak Mazatrol SMART CNC
  • Microsoft Excel
  • Manufacturing reporting system
  • ABB AI Robotics
  • Microsoft Office software
  • Sight Machine AI
  • Siemens Industrial AI
  • Computerized microscopes
  • Metal polishing machines
  • Power hoists
  • Outer diameter OD grinders
  • Limit gauges
  • Buffing machines
  • Vernier calipers
  • Digital micrometers
  • Inner diameter ID grinders
  • Coordinate measuring machines CMM
  • Barrel finishing machines
  • Surface grinding machines
  • Pipe chamfering machines
  • Gage pins
  • Electric overhead travelling EOT cranes
  • Hand deburring tools
  • Digital radius gauges
  • Angle grinders
  • Universal grinding machines
  • Bore gauges
  • Metalworking surface plates
  • Digital calipers
  • Bench clamps
  • Cylinder grinders
  • Computer numerical control CNC grinding machines
  • Gage blocks
  • Chuck wrenches
  • Digital comparators

Alternative Job Titles