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Automation Risk Analysis

Will “Gear Lapping Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Gear Lapping Machine Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Gear Lapping Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Slide spacers between buffs on spindles to set spacing.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Maintain stocks of machine parts and machining tools.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

Technologies & Software

  • Cognex Vision AI
  • Rockwell Automation AI
  • Microsoft Windows
  • SAP software
  • Manufacturing reporting system
  • Siemens Industrial AI
  • Sight Machine AI
  • Microsoft Office software
  • ABB AI Robotics
  • Autodesk AutoCAD
  • Microsoft Excel
  • Mazak Mazatrol SMART CNC
  • Cylinder grinders
  • Surface grinding machines
  • Vernier calipers
  • Gage blocks
  • Digital calipers
  • Bore gauges
  • Outer diameter OD grinders
  • Metal polishing machines
  • Gage pins
  • Buffing machines
  • Chuck wrenches
  • Angle grinders
  • Inner diameter ID grinders
  • Coordinate measuring machines CMM
  • Universal grinding machines
  • Hand deburring tools
  • Digital comparators
  • Power hoists
  • Computer numerical control CNC grinding machines
  • Electric overhead travelling EOT cranes
  • Digital radius gauges
  • Digital micrometers
  • Bench clamps
  • Limit gauges
  • Metalworking surface plates
  • Computerized microscopes
  • Barrel finishing machines
  • Pipe chamfering machines

Alternative Job Titles