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Automation Risk Analysis

Will “Gear Lapping Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Gear Lapping Machine Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Gear Lapping Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Slide spacers between buffs on spindles to set spacing.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Maintain stocks of machine parts and machining tools.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

Technologies & Software

  • Mazak Mazatrol SMART CNC
  • Cognex Vision AI
  • ABB AI Robotics
  • Rockwell Automation AI
  • Manufacturing reporting system
  • Sight Machine AI
  • Microsoft Windows
  • SAP software
  • Siemens Industrial AI
  • Microsoft Excel
  • Microsoft Office software
  • Autodesk AutoCAD
  • Hand deburring tools
  • Digital calipers
  • Digital micrometers
  • Angle grinders
  • Metal polishing machines
  • Buffing machines
  • Digital radius gauges
  • Metalworking surface plates
  • Pipe chamfering machines
  • Power hoists
  • Limit gauges
  • Vernier calipers
  • Computerized microscopes
  • Bench clamps
  • Barrel finishing machines
  • Outer diameter OD grinders
  • Chuck wrenches
  • Digital comparators
  • Electric overhead travelling EOT cranes
  • Gage pins
  • Surface grinding machines
  • Bore gauges
  • Computer numerical control CNC grinding machines
  • Inner diameter ID grinders
  • Coordinate measuring machines CMM
  • Cylinder grinders
  • Universal grinding machines
  • Gage blocks

Alternative Job Titles