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Automation Risk Analysis

Will “Burr Bench Hand” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Burr Bench Hand” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Burr Bench Hand” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Slide spacers between buffs on spindles to set spacing.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Maintain stocks of machine parts and machining tools.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

Technologies & Software

  • Cognex Vision AI
  • Microsoft Windows
  • ABB AI Robotics
  • Autodesk AutoCAD
  • Microsoft Excel
  • Manufacturing reporting system
  • Sight Machine AI
  • Siemens Industrial AI
  • SAP software
  • Microsoft Office software
  • Mazak Mazatrol SMART CNC
  • Rockwell Automation AI
  • Chuck wrenches
  • Coordinate measuring machines CMM
  • Limit gauges
  • Digital comparators
  • Bench clamps
  • Digital calipers
  • Barrel finishing machines
  • Computer numerical control CNC grinding machines
  • Cylinder grinders
  • Pipe chamfering machines
  • Buffing machines
  • Power hoists
  • Metal polishing machines
  • Bore gauges
  • Electric overhead travelling EOT cranes
  • Gage blocks
  • Universal grinding machines
  • Inner diameter ID grinders
  • Digital radius gauges
  • Surface grinding machines
  • Metalworking surface plates
  • Digital micrometers
  • Vernier calipers
  • Hand deburring tools
  • Computerized microscopes
  • Gage pins
  • Angle grinders
  • Outer diameter OD grinders

Alternative Job Titles