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Automation Risk Analysis

Will “Buffing Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Buffing Machine Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Buffing Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Maintain stocks of machine parts and machining tools.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Slide spacers between buffs on spindles to set spacing.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

Technologies & Software

  • Microsoft Office software
  • Manufacturing reporting system
  • SAP software
  • Microsoft Windows
  • Rockwell Automation AI
  • Autodesk AutoCAD
  • Cognex Vision AI
  • Microsoft Excel
  • Siemens Industrial AI
  • Mazak Mazatrol SMART CNC
  • ABB AI Robotics
  • Sight Machine AI
  • Angle grinders
  • Barrel finishing machines
  • Metal polishing machines
  • Hand deburring tools
  • Gage blocks
  • Gage pins
  • Computerized microscopes
  • Vernier calipers
  • Bore gauges
  • Computer numerical control CNC grinding machines
  • Outer diameter OD grinders
  • Inner diameter ID grinders
  • Universal grinding machines
  • Limit gauges
  • Metalworking surface plates
  • Surface grinding machines
  • Buffing machines
  • Electric overhead travelling EOT cranes
  • Digital micrometers
  • Coordinate measuring machines CMM
  • Digital radius gauges
  • Chuck wrenches
  • Digital comparators
  • Pipe chamfering machines
  • Bench clamps
  • Cylinder grinders
  • Power hoists
  • Digital calipers

Alternative Job Titles