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Automation Risk Analysis

Will “Grinding Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Grinding Machine Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Grinding Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Slide spacers between buffs on spindles to set spacing.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Maintain stocks of machine parts and machining tools.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

Technologies & Software

  • Sight Machine AI
  • Microsoft Excel
  • Autodesk AutoCAD
  • ABB AI Robotics
  • Mazak Mazatrol SMART CNC
  • Manufacturing reporting system
  • Microsoft Windows
  • Siemens Industrial AI
  • Cognex Vision AI
  • SAP software
  • Rockwell Automation AI
  • Microsoft Office software
  • Cylinder grinders
  • Limit gauges
  • Gage pins
  • Hand deburring tools
  • Universal grinding machines
  • Bore gauges
  • Gage blocks
  • Coordinate measuring machines CMM
  • Inner diameter ID grinders
  • Electric overhead travelling EOT cranes
  • Angle grinders
  • Surface grinding machines
  • Computer numerical control CNC grinding machines
  • Digital comparators
  • Power hoists
  • Digital calipers
  • Buffing machines
  • Bench clamps
  • Outer diameter OD grinders
  • Barrel finishing machines
  • Computerized microscopes
  • Digital micrometers
  • Metalworking surface plates
  • Chuck wrenches
  • Vernier calipers
  • Metal polishing machines
  • Pipe chamfering machines
  • Digital radius gauges

Alternative Job Titles