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Automation Risk Analysis

Will “Cutter Grinder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Cutter Grinder” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Cutter Grinder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Slide spacers between buffs on spindles to set spacing.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Maintain stocks of machine parts and machining tools.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

Technologies & Software

  • Microsoft Windows
  • Cognex Vision AI
  • ABB AI Robotics
  • Sight Machine AI
  • SAP software
  • Manufacturing reporting system
  • Siemens Industrial AI
  • Microsoft Office software
  • Microsoft Excel
  • Autodesk AutoCAD
  • Rockwell Automation AI
  • Mazak Mazatrol SMART CNC
  • Universal grinding machines
  • Vernier calipers
  • Barrel finishing machines
  • Bore gauges
  • Cylinder grinders
  • Inner diameter ID grinders
  • Chuck wrenches
  • Angle grinders
  • Bench clamps
  • Surface grinding machines
  • Metalworking surface plates
  • Power hoists
  • Outer diameter OD grinders
  • Pipe chamfering machines
  • Digital micrometers
  • Computerized microscopes
  • Computer numerical control CNC grinding machines
  • Digital calipers
  • Buffing machines
  • Digital radius gauges
  • Gage blocks
  • Coordinate measuring machines CMM
  • Electric overhead travelling EOT cranes
  • Metal polishing machines
  • Gage pins
  • Digital comparators
  • Limit gauges
  • Hand deburring tools

Alternative Job Titles