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Automation Risk Analysis

Will “External Grinder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“External Grinder” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“External Grinder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Slide spacers between buffs on spindles to set spacing.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Maintain stocks of machine parts and machining tools.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Thread and hand-feed materials through machine cutters or abraders.

Technologies & Software

  • Microsoft Windows
  • Autodesk AutoCAD
  • Manufacturing reporting system
  • Siemens Industrial AI
  • Mazak Mazatrol SMART CNC
  • SAP software
  • Microsoft Excel
  • Cognex Vision AI
  • Sight Machine AI
  • Microsoft Office software
  • ABB AI Robotics
  • Rockwell Automation AI
  • Metal polishing machines
  • Hand deburring tools
  • Metalworking surface plates
  • Vernier calipers
  • Digital comparators
  • Computer numerical control CNC grinding machines
  • Pipe chamfering machines
  • Electric overhead travelling EOT cranes
  • Inner diameter ID grinders
  • Digital micrometers
  • Computerized microscopes
  • Surface grinding machines
  • Gage pins
  • Chuck wrenches
  • Digital radius gauges
  • Barrel finishing machines
  • Buffing machines
  • Outer diameter OD grinders
  • Bore gauges
  • Digital calipers
  • Limit gauges
  • Universal grinding machines
  • Cylinder grinders
  • Angle grinders
  • Bench clamps
  • Gage blocks
  • Coordinate measuring machines CMM
  • Power hoists

Alternative Job Titles