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Automation Risk Analysis

Will “External Grinder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“External Grinder” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“External Grinder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Slide spacers between buffs on spindles to set spacing.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Maintain stocks of machine parts and machining tools.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

Technologies & Software

  • Cognex Vision AI
  • Sight Machine AI
  • Microsoft Excel
  • SAP software
  • Rockwell Automation AI
  • Autodesk AutoCAD
  • Manufacturing reporting system
  • Microsoft Windows
  • ABB AI Robotics
  • Siemens Industrial AI
  • Mazak Mazatrol SMART CNC
  • Microsoft Office software
  • Hand deburring tools
  • Surface grinding machines
  • Barrel finishing machines
  • Metal polishing machines
  • Metalworking surface plates
  • Bore gauges
  • Gage pins
  • Outer diameter OD grinders
  • Inner diameter ID grinders
  • Pipe chamfering machines
  • Power hoists
  • Vernier calipers
  • Digital micrometers
  • Bench clamps
  • Chuck wrenches
  • Digital calipers
  • Cylinder grinders
  • Angle grinders
  • Buffing machines
  • Limit gauges
  • Electric overhead travelling EOT cranes
  • Digital comparators
  • Computer numerical control CNC grinding machines
  • Coordinate measuring machines CMM
  • Universal grinding machines
  • Digital radius gauges
  • Computerized microscopes
  • Gage blocks

Alternative Job Titles