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Automation Risk Analysis

Will “Disk Sander” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Disk Sander” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Disk Sander” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Slide spacers between buffs on spindles to set spacing.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Maintain stocks of machine parts and machining tools.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

Technologies & Software

  • Rockwell Automation AI
  • SAP software
  • Manufacturing reporting system
  • Siemens Industrial AI
  • Mazak Mazatrol SMART CNC
  • Microsoft Windows
  • Sight Machine AI
  • Microsoft Office software
  • ABB AI Robotics
  • Cognex Vision AI
  • Microsoft Excel
  • Autodesk AutoCAD
  • Pipe chamfering machines
  • Bore gauges
  • Computer numerical control CNC grinding machines
  • Cylinder grinders
  • Barrel finishing machines
  • Buffing machines
  • Digital calipers
  • Limit gauges
  • Angle grinders
  • Outer diameter OD grinders
  • Digital comparators
  • Inner diameter ID grinders
  • Universal grinding machines
  • Digital micrometers
  • Chuck wrenches
  • Hand deburring tools
  • Computerized microscopes
  • Digital radius gauges
  • Metalworking surface plates
  • Surface grinding machines
  • Electric overhead travelling EOT cranes
  • Bench clamps
  • Power hoists
  • Coordinate measuring machines CMM
  • Gage blocks
  • Gage pins
  • Vernier calipers
  • Metal polishing machines

Alternative Job Titles