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Automation Risk Analysis

Will “Barrel Polisher” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Barrel Polisher” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Barrel Polisher” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Slide spacers between buffs on spindles to set spacing.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Maintain stocks of machine parts and machining tools.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

Technologies & Software

  • Rockwell Automation AI
  • Sight Machine AI
  • SAP software
  • Microsoft Excel
  • Microsoft Office software
  • Mazak Mazatrol SMART CNC
  • Microsoft Windows
  • Autodesk AutoCAD
  • Cognex Vision AI
  • Siemens Industrial AI
  • Manufacturing reporting system
  • ABB AI Robotics
  • Gage pins
  • Outer diameter OD grinders
  • Cylinder grinders
  • Power hoists
  • Computer numerical control CNC grinding machines
  • Pipe chamfering machines
  • Buffing machines
  • Bore gauges
  • Gage blocks
  • Digital micrometers
  • Limit gauges
  • Vernier calipers
  • Chuck wrenches
  • Computerized microscopes
  • Inner diameter ID grinders
  • Metal polishing machines
  • Coordinate measuring machines CMM
  • Digital comparators
  • Bench clamps
  • Digital radius gauges
  • Metalworking surface plates
  • Angle grinders
  • Hand deburring tools
  • Universal grinding machines
  • Digital calipers
  • Barrel finishing machines
  • Electric overhead travelling EOT cranes
  • Surface grinding machines

Alternative Job Titles