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Automation Risk Analysis

Will “Barrel Polisher” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Barrel Polisher” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Barrel Polisher” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Slide spacers between buffs on spindles to set spacing.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Maintain stocks of machine parts and machining tools.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Measure workpieces and lay out work, using precision measuring devices.

Technologies & Software

  • Mazak Mazatrol SMART CNC
  • Cognex Vision AI
  • Microsoft Excel
  • Rockwell Automation AI
  • Manufacturing reporting system
  • ABB AI Robotics
  • Microsoft Windows
  • Microsoft Office software
  • Sight Machine AI
  • SAP software
  • Autodesk AutoCAD
  • Siemens Industrial AI
  • Gage pins
  • Outer diameter OD grinders
  • Coordinate measuring machines CMM
  • Electric overhead travelling EOT cranes
  • Cylinder grinders
  • Digital comparators
  • Metal polishing machines
  • Computer numerical control CNC grinding machines
  • Universal grinding machines
  • Computerized microscopes
  • Vernier calipers
  • Power hoists
  • Angle grinders
  • Barrel finishing machines
  • Surface grinding machines
  • Bench clamps
  • Pipe chamfering machines
  • Hand deburring tools
  • Metalworking surface plates
  • Buffing machines
  • Gage blocks
  • Digital micrometers
  • Bore gauges
  • Digital radius gauges
  • Chuck wrenches
  • Digital calipers
  • Inner diameter ID grinders
  • Limit gauges

Alternative Job Titles