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Automation Risk Analysis

Will “Honing Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Honing Machine Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Honing Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Slide spacers between buffs on spindles to set spacing.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Maintain stocks of machine parts and machining tools.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

Technologies & Software

  • SAP software
  • Siemens Industrial AI
  • Autodesk AutoCAD
  • Mazak Mazatrol SMART CNC
  • Microsoft Windows
  • Sight Machine AI
  • Microsoft Excel
  • Rockwell Automation AI
  • Microsoft Office software
  • Manufacturing reporting system
  • Cognex Vision AI
  • ABB AI Robotics
  • Coordinate measuring machines CMM
  • Bench clamps
  • Computerized microscopes
  • Surface grinding machines
  • Vernier calipers
  • Hand deburring tools
  • Digital comparators
  • Outer diameter OD grinders
  • Bore gauges
  • Inner diameter ID grinders
  • Cylinder grinders
  • Power hoists
  • Barrel finishing machines
  • Angle grinders
  • Universal grinding machines
  • Metalworking surface plates
  • Metal polishing machines
  • Pipe chamfering machines
  • Buffing machines
  • Electric overhead travelling EOT cranes
  • Computer numerical control CNC grinding machines
  • Gage blocks
  • Gage pins
  • Digital calipers
  • Digital radius gauges
  • Chuck wrenches
  • Limit gauges
  • Digital micrometers

Alternative Job Titles