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Automation Risk Analysis

Will “Production Honing Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Production Honing Machine Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Production Honing Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Maintain stocks of machine parts and machining tools.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Slide spacers between buffs on spindles to set spacing.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

Technologies & Software

  • Sight Machine AI
  • Microsoft Office software
  • SAP software
  • Rockwell Automation AI
  • ABB AI Robotics
  • Cognex Vision AI
  • Microsoft Windows
  • Siemens Industrial AI
  • Autodesk AutoCAD
  • Mazak Mazatrol SMART CNC
  • Manufacturing reporting system
  • Microsoft Excel
  • Gage blocks
  • Surface grinding machines
  • Cylinder grinders
  • Limit gauges
  • Computer numerical control CNC grinding machines
  • Electric overhead travelling EOT cranes
  • Digital calipers
  • Coordinate measuring machines CMM
  • Vernier calipers
  • Gage pins
  • Computerized microscopes
  • Digital comparators
  • Metalworking surface plates
  • Metal polishing machines
  • Hand deburring tools
  • Buffing machines
  • Bench clamps
  • Angle grinders
  • Outer diameter OD grinders
  • Inner diameter ID grinders
  • Power hoists
  • Digital micrometers
  • Digital radius gauges
  • Pipe chamfering machines
  • Barrel finishing machines
  • Chuck wrenches
  • Universal grinding machines
  • Bore gauges

Alternative Job Titles