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Automation Risk Analysis

Will “Production Honing Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Production Honing Machine Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Production Honing Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Maintain stocks of machine parts and machining tools.

  • Slide spacers between buffs on spindles to set spacing.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

Technologies & Software

  • ABB AI Robotics
  • Siemens Industrial AI
  • Rockwell Automation AI
  • SAP software
  • Sight Machine AI
  • Microsoft Excel
  • Cognex Vision AI
  • Mazak Mazatrol SMART CNC
  • Microsoft Windows
  • Manufacturing reporting system
  • Microsoft Office software
  • Autodesk AutoCAD
  • Digital comparators
  • Metalworking surface plates
  • Pipe chamfering machines
  • Hand deburring tools
  • Metal polishing machines
  • Digital calipers
  • Chuck wrenches
  • Limit gauges
  • Bench clamps
  • Power hoists
  • Digital micrometers
  • Gage pins
  • Outer diameter OD grinders
  • Coordinate measuring machines CMM
  • Gage blocks
  • Buffing machines
  • Cylinder grinders
  • Bore gauges
  • Angle grinders
  • Digital radius gauges
  • Computerized microscopes
  • Surface grinding machines
  • Inner diameter ID grinders
  • Computer numerical control CNC grinding machines
  • Barrel finishing machines
  • Electric overhead travelling EOT cranes
  • Universal grinding machines
  • Vernier calipers

Alternative Job Titles