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Automation Risk Analysis

Will “Aluminum Polisher” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Aluminum Polisher” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Aluminum Polisher” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Maintain stocks of machine parts and machining tools.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Slide spacers between buffs on spindles to set spacing.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

Technologies & Software

  • Microsoft Office software
  • Mazak Mazatrol SMART CNC
  • Siemens Industrial AI
  • Microsoft Excel
  • ABB AI Robotics
  • Autodesk AutoCAD
  • Manufacturing reporting system
  • Cognex Vision AI
  • SAP software
  • Sight Machine AI
  • Microsoft Windows
  • Rockwell Automation AI
  • Gage pins
  • Coordinate measuring machines CMM
  • Limit gauges
  • Digital calipers
  • Vernier calipers
  • Barrel finishing machines
  • Universal grinding machines
  • Computer numerical control CNC grinding machines
  • Angle grinders
  • Outer diameter OD grinders
  • Bench clamps
  • Hand deburring tools
  • Chuck wrenches
  • Gage blocks
  • Digital radius gauges
  • Metalworking surface plates
  • Electric overhead travelling EOT cranes
  • Pipe chamfering machines
  • Digital micrometers
  • Buffing machines
  • Cylinder grinders
  • Metal polishing machines
  • Computerized microscopes
  • Power hoists
  • Bore gauges
  • Surface grinding machines
  • Inner diameter ID grinders
  • Digital comparators

Alternative Job Titles