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Automation Risk Analysis

Will “Nicking Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Nicking Machine Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Nicking Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Slide spacers between buffs on spindles to set spacing.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Maintain stocks of machine parts and machining tools.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Thread and hand-feed materials through machine cutters or abraders.

Technologies & Software

  • Microsoft Windows
  • Mazak Mazatrol SMART CNC
  • Siemens Industrial AI
  • Cognex Vision AI
  • SAP software
  • Microsoft Excel
  • ABB AI Robotics
  • Autodesk AutoCAD
  • Microsoft Office software
  • Rockwell Automation AI
  • Manufacturing reporting system
  • Sight Machine AI
  • Buffing machines
  • Bore gauges
  • Pipe chamfering machines
  • Bench clamps
  • Universal grinding machines
  • Coordinate measuring machines CMM
  • Power hoists
  • Gage blocks
  • Hand deburring tools
  • Computerized microscopes
  • Vernier calipers
  • Inner diameter ID grinders
  • Barrel finishing machines
  • Surface grinding machines
  • Metal polishing machines
  • Angle grinders
  • Digital comparators
  • Gage pins
  • Limit gauges
  • Metalworking surface plates
  • Digital micrometers
  • Chuck wrenches
  • Electric overhead travelling EOT cranes
  • Digital radius gauges
  • Outer diameter OD grinders
  • Digital calipers
  • Computer numerical control CNC grinding machines
  • Cylinder grinders

Alternative Job Titles