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Automation Risk Analysis

Will “Manufacturing Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Manufacturing Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Manufacturing Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Maintain stocks of machine parts and machining tools.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Slide spacers between buffs on spindles to set spacing.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

Technologies & Software

  • Manufacturing reporting system
  • Sight Machine AI
  • Rockwell Automation AI
  • SAP software
  • Microsoft Office software
  • Siemens Industrial AI
  • ABB AI Robotics
  • Mazak Mazatrol SMART CNC
  • Microsoft Windows
  • Microsoft Excel
  • Autodesk AutoCAD
  • Cognex Vision AI
  • Electric overhead travelling EOT cranes
  • Digital radius gauges
  • Outer diameter OD grinders
  • Metalworking surface plates
  • Bench clamps
  • Hand deburring tools
  • Angle grinders
  • Power hoists
  • Inner diameter ID grinders
  • Digital comparators
  • Gage pins
  • Computerized microscopes
  • Chuck wrenches
  • Barrel finishing machines
  • Metal polishing machines
  • Coordinate measuring machines CMM
  • Computer numerical control CNC grinding machines
  • Limit gauges
  • Gage blocks
  • Vernier calipers
  • Buffing machines
  • Surface grinding machines
  • Digital micrometers
  • Universal grinding machines
  • Pipe chamfering machines
  • Bore gauges
  • Digital calipers
  • Cylinder grinders

Alternative Job Titles