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Automation Risk Analysis

Will “Shear Grinder Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Shear Grinder Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Shear Grinder Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Maintain stocks of machine parts and machining tools.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Slide spacers between buffs on spindles to set spacing.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

Technologies & Software

  • Microsoft Windows
  • Siemens Industrial AI
  • Mazak Mazatrol SMART CNC
  • SAP software
  • Autodesk AutoCAD
  • Sight Machine AI
  • Microsoft Office software
  • Rockwell Automation AI
  • Manufacturing reporting system
  • Cognex Vision AI
  • Microsoft Excel
  • ABB AI Robotics
  • Electric overhead travelling EOT cranes
  • Gage pins
  • Gage blocks
  • Power hoists
  • Chuck wrenches
  • Digital micrometers
  • Digital calipers
  • Bore gauges
  • Outer diameter OD grinders
  • Limit gauges
  • Hand deburring tools
  • Angle grinders
  • Coordinate measuring machines CMM
  • Metalworking surface plates
  • Buffing machines
  • Vernier calipers
  • Digital radius gauges
  • Universal grinding machines
  • Bench clamps
  • Inner diameter ID grinders
  • Metal polishing machines
  • Computer numerical control CNC grinding machines
  • Cylinder grinders
  • Surface grinding machines
  • Pipe chamfering machines
  • Barrel finishing machines
  • Computerized microscopes
  • Digital comparators

Alternative Job Titles