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Automation Risk Analysis

Will “Roll Grinder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Roll Grinder” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Roll Grinder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Slide spacers between buffs on spindles to set spacing.

  • Maintain stocks of machine parts and machining tools.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Measure workpieces and lay out work, using precision measuring devices.

Technologies & Software

  • Microsoft Excel
  • Microsoft Windows
  • Cognex Vision AI
  • Microsoft Office software
  • Rockwell Automation AI
  • Mazak Mazatrol SMART CNC
  • SAP software
  • Siemens Industrial AI
  • Manufacturing reporting system
  • Sight Machine AI
  • Autodesk AutoCAD
  • ABB AI Robotics
  • Computer numerical control CNC grinding machines
  • Gage pins
  • Bore gauges
  • Computerized microscopes
  • Outer diameter OD grinders
  • Cylinder grinders
  • Gage blocks
  • Power hoists
  • Coordinate measuring machines CMM
  • Metal polishing machines
  • Digital comparators
  • Digital calipers
  • Electric overhead travelling EOT cranes
  • Surface grinding machines
  • Angle grinders
  • Digital radius gauges
  • Metalworking surface plates
  • Pipe chamfering machines
  • Vernier calipers
  • Barrel finishing machines
  • Inner diameter ID grinders
  • Universal grinding machines
  • Hand deburring tools
  • Bench clamps
  • Limit gauges
  • Chuck wrenches
  • Digital micrometers
  • Buffing machines

Alternative Job Titles