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Automation Risk Analysis

Will “Roll Grinder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Roll Grinder” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Roll Grinder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Maintain stocks of machine parts and machining tools.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Slide spacers between buffs on spindles to set spacing.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

Technologies & Software

  • Siemens Industrial AI
  • Manufacturing reporting system
  • Microsoft Windows
  • Autodesk AutoCAD
  • ABB AI Robotics
  • Cognex Vision AI
  • Sight Machine AI
  • Microsoft Excel
  • Mazak Mazatrol SMART CNC
  • Rockwell Automation AI
  • SAP software
  • Microsoft Office software
  • Bore gauges
  • Coordinate measuring machines CMM
  • Surface grinding machines
  • Vernier calipers
  • Limit gauges
  • Cylinder grinders
  • Universal grinding machines
  • Pipe chamfering machines
  • Hand deburring tools
  • Digital comparators
  • Buffing machines
  • Electric overhead travelling EOT cranes
  • Chuck wrenches
  • Digital radius gauges
  • Angle grinders
  • Metal polishing machines
  • Bench clamps
  • Barrel finishing machines
  • Gage pins
  • Inner diameter ID grinders
  • Metalworking surface plates
  • Computerized microscopes
  • Gage blocks
  • Digital calipers
  • Computer numerical control CNC grinding machines
  • Digital micrometers
  • Power hoists
  • Outer diameter OD grinders

Alternative Job Titles