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Automation Risk Analysis

Will “Top Polisher” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Top Polisher” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Top Polisher” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Slide spacers between buffs on spindles to set spacing.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Maintain stocks of machine parts and machining tools.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Compute machine indexings and settings for specified dimensions and base reference points.

Technologies & Software

  • Autodesk AutoCAD
  • Microsoft Windows
  • Microsoft Excel
  • SAP software
  • ABB AI Robotics
  • Cognex Vision AI
  • Manufacturing reporting system
  • Mazak Mazatrol SMART CNC
  • Sight Machine AI
  • Microsoft Office software
  • Siemens Industrial AI
  • Rockwell Automation AI
  • Coordinate measuring machines CMM
  • Digital calipers
  • Bench clamps
  • Metalworking surface plates
  • Pipe chamfering machines
  • Digital comparators
  • Electric overhead travelling EOT cranes
  • Outer diameter OD grinders
  • Inner diameter ID grinders
  • Cylinder grinders
  • Chuck wrenches
  • Hand deburring tools
  • Gage pins
  • Digital micrometers
  • Buffing machines
  • Power hoists
  • Vernier calipers
  • Angle grinders
  • Limit gauges
  • Metal polishing machines
  • Computer numerical control CNC grinding machines
  • Gage blocks
  • Universal grinding machines
  • Surface grinding machines
  • Computerized microscopes
  • Digital radius gauges
  • Barrel finishing machines
  • Bore gauges

Alternative Job Titles