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Automation Risk Analysis

Will “Knife Grinder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Knife Grinder” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Knife Grinder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Slide spacers between buffs on spindles to set spacing.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Maintain stocks of machine parts and machining tools.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

Technologies & Software

  • Microsoft Excel
  • Manufacturing reporting system
  • Sight Machine AI
  • Rockwell Automation AI
  • Microsoft Office software
  • SAP software
  • ABB AI Robotics
  • Siemens Industrial AI
  • Autodesk AutoCAD
  • Mazak Mazatrol SMART CNC
  • Cognex Vision AI
  • Microsoft Windows
  • Hand deburring tools
  • Digital comparators
  • Outer diameter OD grinders
  • Inner diameter ID grinders
  • Power hoists
  • Computerized microscopes
  • Gage blocks
  • Digital micrometers
  • Pipe chamfering machines
  • Coordinate measuring machines CMM
  • Angle grinders
  • Universal grinding machines
  • Limit gauges
  • Computer numerical control CNC grinding machines
  • Barrel finishing machines
  • Electric overhead travelling EOT cranes
  • Vernier calipers
  • Buffing machines
  • Bore gauges
  • Bench clamps
  • Digital calipers
  • Surface grinding machines
  • Metal polishing machines
  • Digital radius gauges
  • Cylinder grinders
  • Gage pins
  • Metalworking surface plates
  • Chuck wrenches

Alternative Job Titles