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Automation Risk Analysis

Will “Knife Grinder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Knife Grinder” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Knife Grinder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Maintain stocks of machine parts and machining tools.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Slide spacers between buffs on spindles to set spacing.

Technologies & Software

  • Autodesk AutoCAD
  • Microsoft Excel
  • Siemens Industrial AI
  • Microsoft Office software
  • Cognex Vision AI
  • Rockwell Automation AI
  • ABB AI Robotics
  • Sight Machine AI
  • Microsoft Windows
  • SAP software
  • Manufacturing reporting system
  • Mazak Mazatrol SMART CNC
  • Digital comparators
  • Vernier calipers
  • Metalworking surface plates
  • Coordinate measuring machines CMM
  • Inner diameter ID grinders
  • Computerized microscopes
  • Power hoists
  • Digital micrometers
  • Digital calipers
  • Universal grinding machines
  • Digital radius gauges
  • Cylinder grinders
  • Buffing machines
  • Chuck wrenches
  • Gage blocks
  • Surface grinding machines
  • Metal polishing machines
  • Limit gauges
  • Hand deburring tools
  • Gage pins
  • Barrel finishing machines
  • Electric overhead travelling EOT cranes
  • Outer diameter OD grinders
  • Bench clamps
  • Angle grinders
  • Bore gauges
  • Pipe chamfering machines
  • Computer numerical control CNC grinding machines

Alternative Job Titles