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Automation Risk Analysis

Will “Process Equipment Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Process Equipment Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Process Equipment Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Slide spacers between buffs on spindles to set spacing.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Maintain stocks of machine parts and machining tools.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

Technologies & Software

  • Cognex Vision AI
  • ABB AI Robotics
  • Autodesk AutoCAD
  • Rockwell Automation AI
  • Mazak Mazatrol SMART CNC
  • SAP software
  • Sight Machine AI
  • Microsoft Excel
  • Microsoft Office software
  • Siemens Industrial AI
  • Microsoft Windows
  • Manufacturing reporting system
  • Universal grinding machines
  • Barrel finishing machines
  • Power hoists
  • Metal polishing machines
  • Hand deburring tools
  • Digital micrometers
  • Digital comparators
  • Inner diameter ID grinders
  • Digital calipers
  • Pipe chamfering machines
  • Bore gauges
  • Outer diameter OD grinders
  • Gage pins
  • Angle grinders
  • Bench clamps
  • Metalworking surface plates
  • Electric overhead travelling EOT cranes
  • Digital radius gauges
  • Chuck wrenches
  • Computerized microscopes
  • Buffing machines
  • Gage blocks
  • Coordinate measuring machines CMM
  • Cylinder grinders
  • Computer numerical control CNC grinding machines
  • Limit gauges
  • Surface grinding machines
  • Vernier calipers

Alternative Job Titles