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Automation Risk Analysis

Will “Tap Grinder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Tap Grinder” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Tap Grinder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Slide spacers between buffs on spindles to set spacing.

  • Maintain stocks of machine parts and machining tools.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

Technologies & Software

  • Mazak Mazatrol SMART CNC
  • Manufacturing reporting system
  • ABB AI Robotics
  • Autodesk AutoCAD
  • Sight Machine AI
  • SAP software
  • Microsoft Excel
  • Rockwell Automation AI
  • Microsoft Windows
  • Cognex Vision AI
  • Siemens Industrial AI
  • Microsoft Office software
  • Electric overhead travelling EOT cranes
  • Hand deburring tools
  • Computerized microscopes
  • Metalworking surface plates
  • Pipe chamfering machines
  • Digital comparators
  • Angle grinders
  • Buffing machines
  • Surface grinding machines
  • Cylinder grinders
  • Inner diameter ID grinders
  • Bore gauges
  • Digital micrometers
  • Gage pins
  • Gage blocks
  • Universal grinding machines
  • Outer diameter OD grinders
  • Bench clamps
  • Barrel finishing machines
  • Vernier calipers
  • Computer numerical control CNC grinding machines
  • Chuck wrenches
  • Digital calipers
  • Coordinate measuring machines CMM
  • Digital radius gauges
  • Metal polishing machines
  • Power hoists
  • Limit gauges

Alternative Job Titles