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Automation Risk Analysis

Will “Tap Grinder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Tap Grinder” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Tap Grinder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Slide spacers between buffs on spindles to set spacing.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Maintain stocks of machine parts and machining tools.

Technologies & Software

  • SAP software
  • Autodesk AutoCAD
  • Sight Machine AI
  • ABB AI Robotics
  • Microsoft Office software
  • Microsoft Excel
  • Cognex Vision AI
  • Mazak Mazatrol SMART CNC
  • Microsoft Windows
  • Siemens Industrial AI
  • Rockwell Automation AI
  • Manufacturing reporting system
  • Electric overhead travelling EOT cranes
  • Bore gauges
  • Gage pins
  • Digital calipers
  • Metal polishing machines
  • Pipe chamfering machines
  • Chuck wrenches
  • Vernier calipers
  • Universal grinding machines
  • Cylinder grinders
  • Digital micrometers
  • Surface grinding machines
  • Digital comparators
  • Outer diameter OD grinders
  • Power hoists
  • Metalworking surface plates
  • Bench clamps
  • Gage blocks
  • Digital radius gauges
  • Limit gauges
  • Inner diameter ID grinders
  • Barrel finishing machines
  • Buffing machines
  • Coordinate measuring machines CMM
  • Angle grinders
  • Computer numerical control CNC grinding machines
  • Hand deburring tools
  • Computerized microscopes

Alternative Job Titles