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Automation Risk Analysis

Will “OD Grinder (Outside Diameter Grinder)” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“OD Grinder (Outside Diameter Grinder)” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“OD Grinder (Outside Diameter Grinder)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Measure workpieces and lay out work, using precision measuring devices.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Maintain stocks of machine parts and machining tools.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Slide spacers between buffs on spindles to set spacing.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

Technologies & Software

  • Microsoft Excel
  • Microsoft Windows
  • Sight Machine AI
  • Cognex Vision AI
  • Manufacturing reporting system
  • Siemens Industrial AI
  • Microsoft Office software
  • Autodesk AutoCAD
  • ABB AI Robotics
  • Mazak Mazatrol SMART CNC
  • SAP software
  • Rockwell Automation AI
  • Pipe chamfering machines
  • Computer numerical control CNC grinding machines
  • Inner diameter ID grinders
  • Metalworking surface plates
  • Power hoists
  • Hand deburring tools
  • Bench clamps
  • Buffing machines
  • Digital comparators
  • Coordinate measuring machines CMM
  • Chuck wrenches
  • Universal grinding machines
  • Gage pins
  • Angle grinders
  • Computerized microscopes
  • Gage blocks
  • Digital micrometers
  • Digital radius gauges
  • Electric overhead travelling EOT cranes
  • Surface grinding machines
  • Vernier calipers
  • Cylinder grinders
  • Barrel finishing machines
  • Digital calipers
  • Limit gauges
  • Metal polishing machines
  • Bore gauges
  • Outer diameter OD grinders

Alternative Job Titles