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Automation Risk Analysis

Will “Broach Grinder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Broach Grinder” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Broach Grinder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Thread and hand-feed materials through machine cutters or abraders.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Slide spacers between buffs on spindles to set spacing.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Maintain stocks of machine parts and machining tools.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

Technologies & Software

  • Autodesk AutoCAD
  • Mazak Mazatrol SMART CNC
  • ABB AI Robotics
  • Cognex Vision AI
  • Microsoft Windows
  • Siemens Industrial AI
  • Rockwell Automation AI
  • SAP software
  • Microsoft Excel
  • Sight Machine AI
  • Manufacturing reporting system
  • Microsoft Office software
  • Gage pins
  • Digital comparators
  • Buffing machines
  • Bore gauges
  • Digital radius gauges
  • Universal grinding machines
  • Angle grinders
  • Vernier calipers
  • Chuck wrenches
  • Outer diameter OD grinders
  • Surface grinding machines
  • Electric overhead travelling EOT cranes
  • Digital micrometers
  • Bench clamps
  • Cylinder grinders
  • Hand deburring tools
  • Barrel finishing machines
  • Computerized microscopes
  • Pipe chamfering machines
  • Power hoists
  • Inner diameter ID grinders
  • Metal polishing machines
  • Coordinate measuring machines CMM
  • Computer numerical control CNC grinding machines
  • Limit gauges
  • Digital calipers
  • Metalworking surface plates
  • Gage blocks

Alternative Job Titles