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Automation Risk Analysis

Will “Grinder Setup Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Grinder Setup Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Grinder Setup Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Slide spacers between buffs on spindles to set spacing.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Maintain stocks of machine parts and machining tools.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

Technologies & Software

  • Microsoft Office software
  • Rockwell Automation AI
  • Microsoft Windows
  • Microsoft Excel
  • ABB AI Robotics
  • Mazak Mazatrol SMART CNC
  • Autodesk AutoCAD
  • Manufacturing reporting system
  • Sight Machine AI
  • Siemens Industrial AI
  • Cognex Vision AI
  • SAP software
  • Computer numerical control CNC grinding machines
  • Limit gauges
  • Inner diameter ID grinders
  • Metal polishing machines
  • Barrel finishing machines
  • Digital comparators
  • Metalworking surface plates
  • Bench clamps
  • Gage pins
  • Electric overhead travelling EOT cranes
  • Surface grinding machines
  • Hand deburring tools
  • Gage blocks
  • Coordinate measuring machines CMM
  • Bore gauges
  • Vernier calipers
  • Chuck wrenches
  • Pipe chamfering machines
  • Power hoists
  • Angle grinders
  • Cylinder grinders
  • Outer diameter OD grinders
  • Digital micrometers
  • Digital calipers
  • Computerized microscopes
  • Buffing machines
  • Universal grinding machines
  • Digital radius gauges

Alternative Job Titles