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Automation Risk Analysis

Will “Burr Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Burr Machine Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Burr Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Slide spacers between buffs on spindles to set spacing.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Maintain stocks of machine parts and machining tools.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Measure workpieces and lay out work, using precision measuring devices.

Technologies & Software

  • Rockwell Automation AI
  • Manufacturing reporting system
  • Mazak Mazatrol SMART CNC
  • Microsoft Excel
  • ABB AI Robotics
  • Siemens Industrial AI
  • Sight Machine AI
  • Autodesk AutoCAD
  • Cognex Vision AI
  • Microsoft Windows
  • Microsoft Office software
  • SAP software
  • Inner diameter ID grinders
  • Limit gauges
  • Computerized microscopes
  • Computer numerical control CNC grinding machines
  • Metal polishing machines
  • Cylinder grinders
  • Hand deburring tools
  • Pipe chamfering machines
  • Digital radius gauges
  • Chuck wrenches
  • Coordinate measuring machines CMM
  • Buffing machines
  • Digital comparators
  • Outer diameter OD grinders
  • Barrel finishing machines
  • Bench clamps
  • Surface grinding machines
  • Universal grinding machines
  • Bore gauges
  • Angle grinders
  • Digital calipers
  • Digital micrometers
  • Metalworking surface plates
  • Gage pins
  • Power hoists
  • Gage blocks
  • Electric overhead travelling EOT cranes
  • Vernier calipers

Alternative Job Titles