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Automation Risk Analysis

Will “Burr Bench Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Burr Bench Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Burr Bench Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Slide spacers between buffs on spindles to set spacing.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Maintain stocks of machine parts and machining tools.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

Technologies & Software

  • Cognex Vision AI
  • Microsoft Office software
  • Manufacturing reporting system
  • ABB AI Robotics
  • Siemens Industrial AI
  • SAP software
  • Sight Machine AI
  • Mazak Mazatrol SMART CNC
  • Microsoft Excel
  • Autodesk AutoCAD
  • Rockwell Automation AI
  • Microsoft Windows
  • Surface grinding machines
  • Cylinder grinders
  • Chuck wrenches
  • Digital radius gauges
  • Vernier calipers
  • Pipe chamfering machines
  • Gage blocks
  • Hand deburring tools
  • Power hoists
  • Coordinate measuring machines CMM
  • Metal polishing machines
  • Electric overhead travelling EOT cranes
  • Universal grinding machines
  • Computerized microscopes
  • Buffing machines
  • Inner diameter ID grinders
  • Outer diameter OD grinders
  • Barrel finishing machines
  • Bench clamps
  • Limit gauges
  • Digital micrometers
  • Bore gauges
  • Digital comparators
  • Digital calipers
  • Computer numerical control CNC grinding machines
  • Gage pins
  • Angle grinders
  • Metalworking surface plates

Alternative Job Titles