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Automation Risk Analysis

Will “Thread Grinder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Thread Grinder” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Thread Grinder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Maintain stocks of machine parts and machining tools.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Slide spacers between buffs on spindles to set spacing.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Compute machine indexings and settings for specified dimensions and base reference points.

Technologies & Software

  • Cognex Vision AI
  • ABB AI Robotics
  • Rockwell Automation AI
  • Mazak Mazatrol SMART CNC
  • Microsoft Excel
  • Sight Machine AI
  • Microsoft Office software
  • Autodesk AutoCAD
  • SAP software
  • Microsoft Windows
  • Siemens Industrial AI
  • Manufacturing reporting system
  • Hand deburring tools
  • Digital micrometers
  • Buffing machines
  • Computerized microscopes
  • Barrel finishing machines
  • Pipe chamfering machines
  • Gage blocks
  • Angle grinders
  • Digital calipers
  • Gage pins
  • Metalworking surface plates
  • Cylinder grinders
  • Limit gauges
  • Electric overhead travelling EOT cranes
  • Chuck wrenches
  • Bore gauges
  • Bench clamps
  • Vernier calipers
  • Inner diameter ID grinders
  • Digital radius gauges
  • Surface grinding machines
  • Outer diameter OD grinders
  • Metal polishing machines
  • Computer numerical control CNC grinding machines
  • Power hoists
  • Universal grinding machines
  • Coordinate measuring machines CMM
  • Digital comparators

Alternative Job Titles