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Automation Risk Analysis

Will “Double Reamer Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Double Reamer Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Double Reamer Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Slide spacers between buffs on spindles to set spacing.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Maintain stocks of machine parts and machining tools.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

Technologies & Software

  • ABB AI Robotics
  • Microsoft Office software
  • Manufacturing reporting system
  • Autodesk AutoCAD
  • Mazak Mazatrol SMART CNC
  • Microsoft Excel
  • Cognex Vision AI
  • Siemens Industrial AI
  • SAP software
  • Microsoft Windows
  • Rockwell Automation AI
  • Sight Machine AI
  • Outer diameter OD grinders
  • Gage blocks
  • Buffing machines
  • Digital calipers
  • Chuck wrenches
  • Hand deburring tools
  • Angle grinders
  • Surface grinding machines
  • Bench clamps
  • Gage pins
  • Computer numerical control CNC grinding machines
  • Metalworking surface plates
  • Limit gauges
  • Bore gauges
  • Barrel finishing machines
  • Coordinate measuring machines CMM
  • Cylinder grinders
  • Computerized microscopes
  • Power hoists
  • Inner diameter ID grinders
  • Metal polishing machines
  • Digital micrometers
  • Electric overhead travelling EOT cranes
  • Universal grinding machines
  • Digital comparators
  • Digital radius gauges
  • Pipe chamfering machines
  • Vernier calipers

Alternative Job Titles