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Automation Risk Analysis

Will “Blade Grinder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Blade Grinder” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Blade Grinder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Maintain stocks of machine parts and machining tools.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Slide spacers between buffs on spindles to set spacing.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

Technologies & Software

  • Sight Machine AI
  • Manufacturing reporting system
  • Cognex Vision AI
  • Autodesk AutoCAD
  • Siemens Industrial AI
  • Rockwell Automation AI
  • ABB AI Robotics
  • Microsoft Office software
  • Microsoft Windows
  • Mazak Mazatrol SMART CNC
  • Microsoft Excel
  • SAP software
  • Bench clamps
  • Digital micrometers
  • Gage pins
  • Metal polishing machines
  • Computer numerical control CNC grinding machines
  • Power hoists
  • Barrel finishing machines
  • Outer diameter OD grinders
  • Metalworking surface plates
  • Angle grinders
  • Chuck wrenches
  • Bore gauges
  • Digital calipers
  • Buffing machines
  • Coordinate measuring machines CMM
  • Surface grinding machines
  • Electric overhead travelling EOT cranes
  • Cylinder grinders
  • Computerized microscopes
  • Gage blocks
  • Digital comparators
  • Inner diameter ID grinders
  • Vernier calipers
  • Hand deburring tools
  • Universal grinding machines
  • Pipe chamfering machines
  • Digital radius gauges
  • Limit gauges

Alternative Job Titles