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Automation Risk Analysis

Will “Machine Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Machine Tester” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Machine Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Maintain stocks of machine parts and machining tools.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Slide spacers between buffs on spindles to set spacing.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

Technologies & Software

  • Microsoft Windows
  • Cognex Vision AI
  • Mazak Mazatrol SMART CNC
  • Sight Machine AI
  • Rockwell Automation AI
  • ABB AI Robotics
  • Siemens Industrial AI
  • Autodesk AutoCAD
  • Manufacturing reporting system
  • Microsoft Excel
  • Microsoft Office software
  • SAP software
  • Gage pins
  • Digital comparators
  • Chuck wrenches
  • Bench clamps
  • Metal polishing machines
  • Cylinder grinders
  • Limit gauges
  • Coordinate measuring machines CMM
  • Metalworking surface plates
  • Gage blocks
  • Barrel finishing machines
  • Vernier calipers
  • Outer diameter OD grinders
  • Digital micrometers
  • Power hoists
  • Buffing machines
  • Pipe chamfering machines
  • Digital radius gauges
  • Angle grinders
  • Digital calipers
  • Surface grinding machines
  • Universal grinding machines
  • Computerized microscopes
  • Computer numerical control CNC grinding machines
  • Hand deburring tools
  • Bore gauges
  • Electric overhead travelling EOT cranes
  • Inner diameter ID grinders

Alternative Job Titles