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Automation Risk Analysis

Will “Tool Polisher” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Tool Polisher” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Tool Polisher” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Maintain stocks of machine parts and machining tools.

  • Slide spacers between buffs on spindles to set spacing.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Compute machine indexings and settings for specified dimensions and base reference points.

Technologies & Software

  • Siemens Industrial AI
  • Mazak Mazatrol SMART CNC
  • Cognex Vision AI
  • Microsoft Excel
  • Rockwell Automation AI
  • Sight Machine AI
  • ABB AI Robotics
  • Microsoft Windows
  • Manufacturing reporting system
  • SAP software
  • Autodesk AutoCAD
  • Microsoft Office software
  • Hand deburring tools
  • Limit gauges
  • Computerized microscopes
  • Power hoists
  • Buffing machines
  • Bore gauges
  • Digital micrometers
  • Barrel finishing machines
  • Gage pins
  • Electric overhead travelling EOT cranes
  • Cylinder grinders
  • Universal grinding machines
  • Chuck wrenches
  • Metal polishing machines
  • Bench clamps
  • Coordinate measuring machines CMM
  • Inner diameter ID grinders
  • Digital calipers
  • Angle grinders
  • Computer numerical control CNC grinding machines
  • Digital comparators
  • Surface grinding machines
  • Metalworking surface plates
  • Vernier calipers
  • Outer diameter OD grinders
  • Gage blocks
  • Pipe chamfering machines
  • Digital radius gauges

Alternative Job Titles