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Automation Risk Analysis

Will “Deburring and Tooling Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Deburring and Tooling Machine Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Deburring and Tooling Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Maintain stocks of machine parts and machining tools.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Slide spacers between buffs on spindles to set spacing.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Compute machine indexings and settings for specified dimensions and base reference points.

Technologies & Software

  • Microsoft Windows
  • Mazak Mazatrol SMART CNC
  • Cognex Vision AI
  • Manufacturing reporting system
  • Sight Machine AI
  • Rockwell Automation AI
  • Siemens Industrial AI
  • Microsoft Excel
  • Microsoft Office software
  • SAP software
  • ABB AI Robotics
  • Autodesk AutoCAD
  • Gage blocks
  • Gage pins
  • Metalworking surface plates
  • Angle grinders
  • Vernier calipers
  • Metal polishing machines
  • Digital comparators
  • Surface grinding machines
  • Digital radius gauges
  • Cylinder grinders
  • Limit gauges
  • Outer diameter OD grinders
  • Bench clamps
  • Computerized microscopes
  • Universal grinding machines
  • Pipe chamfering machines
  • Computer numerical control CNC grinding machines
  • Inner diameter ID grinders
  • Electric overhead travelling EOT cranes
  • Digital micrometers
  • Buffing machines
  • Barrel finishing machines
  • Coordinate measuring machines CMM
  • Bore gauges
  • Hand deburring tools
  • Chuck wrenches
  • Digital calipers
  • Power hoists

Alternative Job Titles