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Automation Risk Analysis

Will “Surface Grinder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Surface Grinder” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Surface Grinder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Maintain stocks of machine parts and machining tools.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Slide spacers between buffs on spindles to set spacing.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

Technologies & Software

  • SAP software
  • Manufacturing reporting system
  • Mazak Mazatrol SMART CNC
  • Sight Machine AI
  • Cognex Vision AI
  • Autodesk AutoCAD
  • Siemens Industrial AI
  • Rockwell Automation AI
  • Microsoft Office software
  • ABB AI Robotics
  • Microsoft Excel
  • Microsoft Windows
  • Gage blocks
  • Outer diameter OD grinders
  • Barrel finishing machines
  • Power hoists
  • Pipe chamfering machines
  • Angle grinders
  • Buffing machines
  • Hand deburring tools
  • Surface grinding machines
  • Electric overhead travelling EOT cranes
  • Bench clamps
  • Chuck wrenches
  • Metalworking surface plates
  • Metal polishing machines
  • Digital radius gauges
  • Cylinder grinders
  • Digital comparators
  • Vernier calipers
  • Coordinate measuring machines CMM
  • Digital micrometers
  • Gage pins
  • Universal grinding machines
  • Digital calipers
  • Computer numerical control CNC grinding machines
  • Computerized microscopes
  • Inner diameter ID grinders
  • Limit gauges
  • Bore gauges

Alternative Job Titles