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Automation Risk Analysis

Will “Surface Grinder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Surface Grinder” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Surface Grinder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Slide spacers between buffs on spindles to set spacing.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Maintain stocks of machine parts and machining tools.

Technologies & Software

  • Microsoft Office software
  • Rockwell Automation AI
  • SAP software
  • Manufacturing reporting system
  • Autodesk AutoCAD
  • Microsoft Excel
  • ABB AI Robotics
  • Microsoft Windows
  • Cognex Vision AI
  • Sight Machine AI
  • Mazak Mazatrol SMART CNC
  • Siemens Industrial AI
  • Vernier calipers
  • Chuck wrenches
  • Hand deburring tools
  • Bench clamps
  • Universal grinding machines
  • Computer numerical control CNC grinding machines
  • Power hoists
  • Pipe chamfering machines
  • Gage pins
  • Digital micrometers
  • Electric overhead travelling EOT cranes
  • Metal polishing machines
  • Barrel finishing machines
  • Limit gauges
  • Outer diameter OD grinders
  • Digital calipers
  • Surface grinding machines
  • Bore gauges
  • Gage blocks
  • Digital radius gauges
  • Buffing machines
  • Digital comparators
  • Computerized microscopes
  • Cylinder grinders
  • Metalworking surface plates
  • Inner diameter ID grinders
  • Coordinate measuring machines CMM
  • Angle grinders

Alternative Job Titles