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Automation Risk Analysis

Will “Grinder Set Up Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“Grinder Set Up Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“Grinder Set Up Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Maintain stocks of machine parts and machining tools.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Slide spacers between buffs on spindles to set spacing.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

Technologies & Software

  • Microsoft Office software
  • SAP software
  • Mazak Mazatrol SMART CNC
  • Sight Machine AI
  • ABB AI Robotics
  • Rockwell Automation AI
  • Microsoft Windows
  • Manufacturing reporting system
  • Cognex Vision AI
  • Microsoft Excel
  • Siemens Industrial AI
  • Autodesk AutoCAD
  • Bore gauges
  • Limit gauges
  • Bench clamps
  • Universal grinding machines
  • Surface grinding machines
  • Angle grinders
  • Digital calipers
  • Buffing machines
  • Vernier calipers
  • Digital comparators
  • Metalworking surface plates
  • Gage blocks
  • Electric overhead travelling EOT cranes
  • Cylinder grinders
  • Inner diameter ID grinders
  • Power hoists
  • Barrel finishing machines
  • Digital micrometers
  • Pipe chamfering machines
  • Chuck wrenches
  • Computerized microscopes
  • Hand deburring tools
  • Metal polishing machines
  • Coordinate measuring machines CMM
  • Outer diameter OD grinders
  • Gage pins
  • Computer numerical control CNC grinding machines
  • Digital radius gauges

Alternative Job Titles