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Automation Risk Analysis

Will “External Grinder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #624 of 702. Estimated risk: 95.0%

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AI Exposure Risk

45%

“External Grinder” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 45% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

63%

“External Grinder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 63% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Avg. Annual Salary $46,600
Avg. Hourly Wage $22.41
Available Jobs (US) 70,110
Job Title & Hierarchy Code (SOC) Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic #51-4033
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic”

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Core Skills & Abilities

  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.

  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.

  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.

  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.

  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.

  • Select machine tooling to be used, using knowledge of machine and production requirements.

  • Measure workpieces and lay out work, using precision measuring devices.

  • Slide spacers between buffs on spindles to set spacing.

  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.

  • Thread and hand-feed materials through machine cutters or abraders.

  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.

  • Compute machine indexings and settings for specified dimensions and base reference points.

  • Maintain stocks of machine parts and machining tools.

  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.

  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.

  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.

  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.

Technologies & Software

  • Sight Machine AI
  • Rockwell Automation AI
  • Cognex Vision AI
  • SAP software
  • Microsoft Excel
  • Autodesk AutoCAD
  • Manufacturing reporting system
  • ABB AI Robotics
  • Microsoft Windows
  • Siemens Industrial AI
  • Microsoft Office software
  • Mazak Mazatrol SMART CNC
  • Gage pins
  • Surface grinding machines
  • Gage blocks
  • Cylinder grinders
  • Coordinate measuring machines CMM
  • Outer diameter OD grinders
  • Metalworking surface plates
  • Buffing machines
  • Digital micrometers
  • Metal polishing machines
  • Hand deburring tools
  • Limit gauges
  • Computerized microscopes
  • Chuck wrenches
  • Digital comparators
  • Bore gauges
  • Electric overhead travelling EOT cranes
  • Bench clamps
  • Universal grinding machines
  • Inner diameter ID grinders
  • Pipe chamfering machines
  • Digital radius gauges
  • Digital calipers
  • Barrel finishing machines
  • Power hoists
  • Vernier calipers
  • Angle grinders
  • Computer numerical control CNC grinding machines

Alternative Job Titles