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Automation Risk Analysis

Will “Field Gauger” be Automated?

Historical Context: Oxford Study (2013)

Ranked #389 of 702. Estimated risk: 71.0%

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AI Exposure Risk

25%

“Field Gauger” will almost certainly not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 25% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

57%

“Field Gauger” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 57% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Petroleum Pump System Operators, Refinery Operators, and Gaugers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or control petroleum refining or processing units. May specialize in controlling manifold and pumping systems, gauging or testing oil in storage tanks, or regulating the flow of oil into pipelines.

Avg. Annual Salary $90,970
Avg. Hourly Wage $43.74
Available Jobs (US) 34,860
Job Title & Hierarchy Code (SOC) Petroleum Pump System Operators, Refinery Operators, and Gaugers #51-8093
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Petroleum Pump System Operators, Refinery Operators, and Gaugers”

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Core Skills & Abilities

  • Record and compile operating data, instrument readings, documentation, and results of laboratory analyses.

  • Maintain and repair equipment, or report malfunctioning equipment to supervisors so that repairs can be scheduled.

  • Control or operate manifold and pumping systems to circulate liquids through a petroleum refinery.

  • Signal other workers by telephone or radio to operate pumps, open and close valves, and check temperatures.

  • Calculate test result values, using standard formulas.

  • Conduct general housekeeping of units, including wiping up oil spills and performing general cleaning duties.

  • Operate control panels to coordinate and regulate process variables such as temperature and pressure, and to direct product flow rate, according to process schedules.

  • Read automatic gauges at specified intervals to determine the flow rate of oil into or from tanks, and the amount of oil in tanks.

  • Collect product samples by turning bleeder valves, or by lowering containers into tanks to obtain oil samples.

  • Operate auxiliary equipment and control multiple processing units during distilling or treating operations, moving controls that regulate valves, pumps, compressors, and auxiliary equipment.

  • Prepare calculations for receipts and deliveries of oil and oil products.

  • Synchronize activities with other pumphouses to ensure a continuous flow of products and a minimum of contamination between products.

  • Coordinate shutdowns and major projects.

  • Start pumps and open valves or use automated equipment to regulate the flow of oil in pipelines and into and out of tanks.

  • Monitor process indicators, instruments, gauges, and meters to detect and report any possible problems.

  • Read and analyze specifications, schedules, logs, test results, and laboratory recommendations to determine how to set equipment controls to produce the required qualities and quantities of products.

  • Inspect pipelines, tightening connections and lubricating valves as necessary.

  • Plan movement of products through lines to processing, storage, and shipping units, using knowledge of system interconnections and capacities.

  • Perform tests to check the qualities and grades of products, such as assessing levels of bottom sediment, water, and foreign materials in oil samples, using centrifugal testers.

  • Patrol units to monitor the amount of oil in storage tanks, and to verify that activities and operations are safe, efficient, and in compliance with regulations.

  • Clamp seals around valves to secure tanks.

  • Clean interiors of processing units by circulating chemicals and solvents within units.

  • Lower thermometers into tanks to obtain temperature readings.

  • Verify that incoming and outgoing products are moving through the correct meters, and that meters are working properly.

Technologies & Software

  • Cognex Vision AI
  • Microsoft Outlook
  • Programmable logic controller PLC software
  • Microsoft Word
  • ABB AI Robotics
  • Sight Machine AI
  • Supervisory control and data acquisition SCADA software
  • Rockwell Automation AI
  • Siemens Industrial AI
  • Email software
  • Inventory tracking software
  • Microsoft Excel
  • Pressure testers
  • Petroleum trucks
  • Precision file sets
  • Adjustable handwrenches
  • Fencing pliers
  • Oil field pumps
  • Chain boomers
  • Oil sampling pumps
  • Hand centrifuges
  • Wire cleaning brushes
  • Vernier calipers
  • Calibrated hydrometer
  • Multipurpose screwdrivers
  • Moving bars
  • Pipe wrench sets
  • Wire cutting tools
  • Petroleum sampling equipment
  • Handheld digital thermometers
  • Gauge lines
  • Personal computers
  • Allen wrench sets
  • Flat cold chisels
  • Compressor control panels
  • Measuring tapes
  • Electric centrifuges
  • Digital feeler gauges
  • Oil squirt cans
  • Hacksaws
  • Multipurpose hammers
  • Lease automatic custody transfer LACT units
  • Groove joint pliers
  • Punch sets
  • Needlenose pliers
  • Safety goggles
  • Vacuum trucks
  • Pocket knives
  • Socket sets
  • Laptop computers
  • Straight tinners snips