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Automation Risk Analysis

Will “Plant Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #389 of 702. Estimated risk: 71.0%

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AI Exposure Risk

25%

“Plant Operator” will almost certainly not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 25% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

57%

“Plant Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 57% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Petroleum Pump System Operators, Refinery Operators, and Gaugers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or control petroleum refining or processing units. May specialize in controlling manifold and pumping systems, gauging or testing oil in storage tanks, or regulating the flow of oil into pipelines.

Avg. Annual Salary $90,970
Avg. Hourly Wage $43.74
Available Jobs (US) 34,860
Job Title & Hierarchy Code (SOC) Petroleum Pump System Operators, Refinery Operators, and Gaugers #51-8093
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Petroleum Pump System Operators, Refinery Operators, and Gaugers”

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Core Skills & Abilities

  • Collect product samples by turning bleeder valves, or by lowering containers into tanks to obtain oil samples.

  • Clean interiors of processing units by circulating chemicals and solvents within units.

  • Perform tests to check the qualities and grades of products, such as assessing levels of bottom sediment, water, and foreign materials in oil samples, using centrifugal testers.

  • Read automatic gauges at specified intervals to determine the flow rate of oil into or from tanks, and the amount of oil in tanks.

  • Record and compile operating data, instrument readings, documentation, and results of laboratory analyses.

  • Clamp seals around valves to secure tanks.

  • Read and analyze specifications, schedules, logs, test results, and laboratory recommendations to determine how to set equipment controls to produce the required qualities and quantities of products.

  • Prepare calculations for receipts and deliveries of oil and oil products.

  • Calculate test result values, using standard formulas.

  • Start pumps and open valves or use automated equipment to regulate the flow of oil in pipelines and into and out of tanks.

  • Operate control panels to coordinate and regulate process variables such as temperature and pressure, and to direct product flow rate, according to process schedules.

  • Plan movement of products through lines to processing, storage, and shipping units, using knowledge of system interconnections and capacities.

  • Lower thermometers into tanks to obtain temperature readings.

  • Operate auxiliary equipment and control multiple processing units during distilling or treating operations, moving controls that regulate valves, pumps, compressors, and auxiliary equipment.

  • Maintain and repair equipment, or report malfunctioning equipment to supervisors so that repairs can be scheduled.

  • Conduct general housekeeping of units, including wiping up oil spills and performing general cleaning duties.

  • Signal other workers by telephone or radio to operate pumps, open and close valves, and check temperatures.

  • Patrol units to monitor the amount of oil in storage tanks, and to verify that activities and operations are safe, efficient, and in compliance with regulations.

  • Control or operate manifold and pumping systems to circulate liquids through a petroleum refinery.

  • Inspect pipelines, tightening connections and lubricating valves as necessary.

  • Verify that incoming and outgoing products are moving through the correct meters, and that meters are working properly.

  • Synchronize activities with other pumphouses to ensure a continuous flow of products and a minimum of contamination between products.

  • Coordinate shutdowns and major projects.

  • Monitor process indicators, instruments, gauges, and meters to detect and report any possible problems.

Technologies & Software

  • Programmable logic controller PLC software
  • Microsoft Word
  • Siemens Industrial AI
  • Inventory tracking software
  • Sight Machine AI
  • Email software
  • Microsoft Outlook
  • Supervisory control and data acquisition SCADA software
  • ABB AI Robotics
  • Rockwell Automation AI
  • Cognex Vision AI
  • Microsoft Excel
  • Precision file sets
  • Safety goggles
  • Allen wrench sets
  • Gauge lines
  • Compressor control panels
  • Punch sets
  • Needlenose pliers
  • Groove joint pliers
  • Vacuum trucks
  • Oil field pumps
  • Pocket knives
  • Handheld digital thermometers
  • Wire cleaning brushes
  • Wire cutting tools
  • Oil sampling pumps
  • Personal computers
  • Vernier calipers
  • Fencing pliers
  • Measuring tapes
  • Multipurpose hammers
  • Electric centrifuges
  • Straight tinners snips
  • Oil squirt cans
  • Petroleum sampling equipment
  • Laptop computers
  • Hacksaws
  • Calibrated hydrometer
  • Adjustable handwrenches
  • Moving bars
  • Chain boomers
  • Socket sets
  • Petroleum trucks
  • Digital feeler gauges
  • Multipurpose screwdrivers
  • Flat cold chisels
  • Lease automatic custody transfer LACT units
  • Hand centrifuges
  • Pressure testers
  • Pipe wrench sets