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Automation Risk Analysis

Will “Refinery Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #389 of 702. Estimated risk: 71.0%

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AI Exposure Risk

25%

“Refinery Operator” will almost certainly not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 25% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

57%

“Refinery Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 57% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Petroleum Pump System Operators, Refinery Operators, and Gaugers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or control petroleum refining or processing units. May specialize in controlling manifold and pumping systems, gauging or testing oil in storage tanks, or regulating the flow of oil into pipelines.

Avg. Annual Salary $90,970
Avg. Hourly Wage $43.74
Available Jobs (US) 34,860
Job Title & Hierarchy Code (SOC) Petroleum Pump System Operators, Refinery Operators, and Gaugers #51-8093
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Petroleum Pump System Operators, Refinery Operators, and Gaugers”

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Core Skills & Abilities

  • Conduct general housekeeping of units, including wiping up oil spills and performing general cleaning duties.

  • Patrol units to monitor the amount of oil in storage tanks, and to verify that activities and operations are safe, efficient, and in compliance with regulations.

  • Plan movement of products through lines to processing, storage, and shipping units, using knowledge of system interconnections and capacities.

  • Signal other workers by telephone or radio to operate pumps, open and close valves, and check temperatures.

  • Control or operate manifold and pumping systems to circulate liquids through a petroleum refinery.

  • Synchronize activities with other pumphouses to ensure a continuous flow of products and a minimum of contamination between products.

  • Read automatic gauges at specified intervals to determine the flow rate of oil into or from tanks, and the amount of oil in tanks.

  • Monitor process indicators, instruments, gauges, and meters to detect and report any possible problems.

  • Record and compile operating data, instrument readings, documentation, and results of laboratory analyses.

  • Clean interiors of processing units by circulating chemicals and solvents within units.

  • Calculate test result values, using standard formulas.

  • Perform tests to check the qualities and grades of products, such as assessing levels of bottom sediment, water, and foreign materials in oil samples, using centrifugal testers.

  • Inspect pipelines, tightening connections and lubricating valves as necessary.

  • Operate auxiliary equipment and control multiple processing units during distilling or treating operations, moving controls that regulate valves, pumps, compressors, and auxiliary equipment.

  • Collect product samples by turning bleeder valves, or by lowering containers into tanks to obtain oil samples.

  • Coordinate shutdowns and major projects.

  • Verify that incoming and outgoing products are moving through the correct meters, and that meters are working properly.

  • Maintain and repair equipment, or report malfunctioning equipment to supervisors so that repairs can be scheduled.

  • Operate control panels to coordinate and regulate process variables such as temperature and pressure, and to direct product flow rate, according to process schedules.

  • Read and analyze specifications, schedules, logs, test results, and laboratory recommendations to determine how to set equipment controls to produce the required qualities and quantities of products.

  • Lower thermometers into tanks to obtain temperature readings.

  • Start pumps and open valves or use automated equipment to regulate the flow of oil in pipelines and into and out of tanks.

  • Prepare calculations for receipts and deliveries of oil and oil products.

  • Clamp seals around valves to secure tanks.

Technologies & Software

  • Cognex Vision AI
  • Microsoft Word
  • Programmable logic controller PLC software
  • Microsoft Outlook
  • Email software
  • Rockwell Automation AI
  • Sight Machine AI
  • Inventory tracking software
  • ABB AI Robotics
  • Siemens Industrial AI
  • Supervisory control and data acquisition SCADA software
  • Microsoft Excel
  • Digital feeler gauges
  • Electric centrifuges
  • Safety goggles
  • Needlenose pliers
  • Multipurpose hammers
  • Hacksaws
  • Calibrated hydrometer
  • Moving bars
  • Adjustable handwrenches
  • Pocket knives
  • Groove joint pliers
  • Hand centrifuges
  • Fencing pliers
  • Wire cutting tools
  • Lease automatic custody transfer LACT units
  • Petroleum sampling equipment
  • Compressor control panels
  • Measuring tapes
  • Allen wrench sets
  • Gauge lines
  • Pressure testers
  • Pipe wrench sets
  • Oil field pumps
  • Punch sets
  • Multipurpose screwdrivers
  • Precision file sets
  • Personal computers
  • Petroleum trucks
  • Chain boomers
  • Oil squirt cans
  • Handheld digital thermometers
  • Oil sampling pumps
  • Laptop computers
  • Socket sets
  • Flat cold chisels
  • Straight tinners snips
  • Vacuum trucks
  • Vernier calipers
  • Wire cleaning brushes