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Automation Risk Analysis

Will “Gauger” be Automated?

Historical Context: Oxford Study (2013)

Ranked #389 of 702. Estimated risk: 71.0%

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AI Exposure Risk

25%

“Gauger” will almost certainly not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 25% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

57%

“Gauger” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 57% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Petroleum Pump System Operators, Refinery Operators, and Gaugers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or control petroleum refining or processing units. May specialize in controlling manifold and pumping systems, gauging or testing oil in storage tanks, or regulating the flow of oil into pipelines.

Avg. Annual Salary $90,970
Avg. Hourly Wage $43.74
Available Jobs (US) 34,860
Job Title & Hierarchy Code (SOC) Petroleum Pump System Operators, Refinery Operators, and Gaugers #51-8093
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Petroleum Pump System Operators, Refinery Operators, and Gaugers”

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Core Skills & Abilities

  • Conduct general housekeeping of units, including wiping up oil spills and performing general cleaning duties.

  • Signal other workers by telephone or radio to operate pumps, open and close valves, and check temperatures.

  • Record and compile operating data, instrument readings, documentation, and results of laboratory analyses.

  • Patrol units to monitor the amount of oil in storage tanks, and to verify that activities and operations are safe, efficient, and in compliance with regulations.

  • Clamp seals around valves to secure tanks.

  • Operate control panels to coordinate and regulate process variables such as temperature and pressure, and to direct product flow rate, according to process schedules.

  • Prepare calculations for receipts and deliveries of oil and oil products.

  • Plan movement of products through lines to processing, storage, and shipping units, using knowledge of system interconnections and capacities.

  • Synchronize activities with other pumphouses to ensure a continuous flow of products and a minimum of contamination between products.

  • Operate auxiliary equipment and control multiple processing units during distilling or treating operations, moving controls that regulate valves, pumps, compressors, and auxiliary equipment.

  • Maintain and repair equipment, or report malfunctioning equipment to supervisors so that repairs can be scheduled.

  • Read automatic gauges at specified intervals to determine the flow rate of oil into or from tanks, and the amount of oil in tanks.

  • Start pumps and open valves or use automated equipment to regulate the flow of oil in pipelines and into and out of tanks.

  • Lower thermometers into tanks to obtain temperature readings.

  • Control or operate manifold and pumping systems to circulate liquids through a petroleum refinery.

  • Read and analyze specifications, schedules, logs, test results, and laboratory recommendations to determine how to set equipment controls to produce the required qualities and quantities of products.

  • Calculate test result values, using standard formulas.

  • Monitor process indicators, instruments, gauges, and meters to detect and report any possible problems.

  • Collect product samples by turning bleeder valves, or by lowering containers into tanks to obtain oil samples.

  • Perform tests to check the qualities and grades of products, such as assessing levels of bottom sediment, water, and foreign materials in oil samples, using centrifugal testers.

  • Clean interiors of processing units by circulating chemicals and solvents within units.

  • Coordinate shutdowns and major projects.

  • Verify that incoming and outgoing products are moving through the correct meters, and that meters are working properly.

  • Inspect pipelines, tightening connections and lubricating valves as necessary.

Technologies & Software

  • Supervisory control and data acquisition SCADA software
  • Sight Machine AI
  • Cognex Vision AI
  • Rockwell Automation AI
  • Microsoft Outlook
  • Microsoft Excel
  • Email software
  • Microsoft Word
  • Inventory tracking software
  • Siemens Industrial AI
  • ABB AI Robotics
  • Programmable logic controller PLC software
  • Oil field pumps
  • Allen wrench sets
  • Compressor control panels
  • Pressure testers
  • Flat cold chisels
  • Multipurpose screwdrivers
  • Punch sets
  • Personal computers
  • Precision file sets
  • Straight tinners snips
  • Laptop computers
  • Hacksaws
  • Wire cutting tools
  • Lease automatic custody transfer LACT units
  • Safety goggles
  • Fencing pliers
  • Electric centrifuges
  • Petroleum trucks
  • Needlenose pliers
  • Vacuum trucks
  • Groove joint pliers
  • Gauge lines
  • Vernier calipers
  • Moving bars
  • Petroleum sampling equipment
  • Chain boomers
  • Wire cleaning brushes
  • Oil sampling pumps
  • Socket sets
  • Pipe wrench sets
  • Hand centrifuges
  • Pocket knives
  • Handheld digital thermometers
  • Oil squirt cans
  • Digital feeler gauges
  • Calibrated hydrometer
  • Adjustable handwrenches
  • Multipurpose hammers
  • Measuring tapes