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Automation Risk Analysis

Will “Petroleum Refining Equipment Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #389 of 702. Estimated risk: 71.0%

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AI Exposure Risk

25%

“Petroleum Refining Equipment Operator” will almost certainly not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 25% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

57%

“Petroleum Refining Equipment Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 57% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Petroleum Pump System Operators, Refinery Operators, and Gaugers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or control petroleum refining or processing units. May specialize in controlling manifold and pumping systems, gauging or testing oil in storage tanks, or regulating the flow of oil into pipelines.

Avg. Annual Salary $90,970
Avg. Hourly Wage $43.74
Available Jobs (US) 34,860
Job Title & Hierarchy Code (SOC) Petroleum Pump System Operators, Refinery Operators, and Gaugers #51-8093
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Petroleum Pump System Operators, Refinery Operators, and Gaugers”

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Core Skills & Abilities

  • Clamp seals around valves to secure tanks.

  • Record and compile operating data, instrument readings, documentation, and results of laboratory analyses.

  • Perform tests to check the qualities and grades of products, such as assessing levels of bottom sediment, water, and foreign materials in oil samples, using centrifugal testers.

  • Calculate test result values, using standard formulas.

  • Verify that incoming and outgoing products are moving through the correct meters, and that meters are working properly.

  • Operate auxiliary equipment and control multiple processing units during distilling or treating operations, moving controls that regulate valves, pumps, compressors, and auxiliary equipment.

  • Inspect pipelines, tightening connections and lubricating valves as necessary.

  • Lower thermometers into tanks to obtain temperature readings.

  • Conduct general housekeeping of units, including wiping up oil spills and performing general cleaning duties.

  • Collect product samples by turning bleeder valves, or by lowering containers into tanks to obtain oil samples.

  • Prepare calculations for receipts and deliveries of oil and oil products.

  • Maintain and repair equipment, or report malfunctioning equipment to supervisors so that repairs can be scheduled.

  • Operate control panels to coordinate and regulate process variables such as temperature and pressure, and to direct product flow rate, according to process schedules.

  • Coordinate shutdowns and major projects.

  • Start pumps and open valves or use automated equipment to regulate the flow of oil in pipelines and into and out of tanks.

  • Read automatic gauges at specified intervals to determine the flow rate of oil into or from tanks, and the amount of oil in tanks.

  • Synchronize activities with other pumphouses to ensure a continuous flow of products and a minimum of contamination between products.

  • Monitor process indicators, instruments, gauges, and meters to detect and report any possible problems.

  • Signal other workers by telephone or radio to operate pumps, open and close valves, and check temperatures.

  • Read and analyze specifications, schedules, logs, test results, and laboratory recommendations to determine how to set equipment controls to produce the required qualities and quantities of products.

  • Plan movement of products through lines to processing, storage, and shipping units, using knowledge of system interconnections and capacities.

  • Control or operate manifold and pumping systems to circulate liquids through a petroleum refinery.

  • Patrol units to monitor the amount of oil in storage tanks, and to verify that activities and operations are safe, efficient, and in compliance with regulations.

  • Clean interiors of processing units by circulating chemicals and solvents within units.

Technologies & Software

  • ABB AI Robotics
  • Inventory tracking software
  • Microsoft Excel
  • Sight Machine AI
  • Programmable logic controller PLC software
  • Rockwell Automation AI
  • Supervisory control and data acquisition SCADA software
  • Microsoft Outlook
  • Cognex Vision AI
  • Email software
  • Microsoft Word
  • Siemens Industrial AI
  • Wire cutting tools
  • Precision file sets
  • Lease automatic custody transfer LACT units
  • Oil field pumps
  • Vernier calipers
  • Wire cleaning brushes
  • Compressor control panels
  • Petroleum trucks
  • Socket sets
  • Oil squirt cans
  • Multipurpose hammers
  • Chain boomers
  • Handheld digital thermometers
  • Needlenose pliers
  • Measuring tapes
  • Personal computers
  • Laptop computers
  • Pressure testers
  • Punch sets
  • Pipe wrench sets
  • Calibrated hydrometer
  • Digital feeler gauges
  • Moving bars
  • Safety goggles
  • Gauge lines
  • Straight tinners snips
  • Allen wrench sets
  • Petroleum sampling equipment
  • Hacksaws
  • Multipurpose screwdrivers
  • Vacuum trucks
  • Oil sampling pumps
  • Fencing pliers
  • Groove joint pliers
  • Hand centrifuges
  • Pocket knives
  • Adjustable handwrenches
  • Flat cold chisels
  • Electric centrifuges