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Automation Risk Analysis

Will “Process Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #389 of 702. Estimated risk: 71.0%

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AI Exposure Risk

25%

“Process Operator” will almost certainly not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 25% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

57%

“Process Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 57% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Petroleum Pump System Operators, Refinery Operators, and Gaugers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or control petroleum refining or processing units. May specialize in controlling manifold and pumping systems, gauging or testing oil in storage tanks, or regulating the flow of oil into pipelines.

Avg. Annual Salary $90,970
Avg. Hourly Wage $43.74
Available Jobs (US) 34,860
Job Title & Hierarchy Code (SOC) Petroleum Pump System Operators, Refinery Operators, and Gaugers #51-8093
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Petroleum Pump System Operators, Refinery Operators, and Gaugers”

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Core Skills & Abilities

  • Perform tests to check the qualities and grades of products, such as assessing levels of bottom sediment, water, and foreign materials in oil samples, using centrifugal testers.

  • Collect product samples by turning bleeder valves, or by lowering containers into tanks to obtain oil samples.

  • Inspect pipelines, tightening connections and lubricating valves as necessary.

  • Prepare calculations for receipts and deliveries of oil and oil products.

  • Maintain and repair equipment, or report malfunctioning equipment to supervisors so that repairs can be scheduled.

  • Start pumps and open valves or use automated equipment to regulate the flow of oil in pipelines and into and out of tanks.

  • Read and analyze specifications, schedules, logs, test results, and laboratory recommendations to determine how to set equipment controls to produce the required qualities and quantities of products.

  • Plan movement of products through lines to processing, storage, and shipping units, using knowledge of system interconnections and capacities.

  • Record and compile operating data, instrument readings, documentation, and results of laboratory analyses.

  • Operate auxiliary equipment and control multiple processing units during distilling or treating operations, moving controls that regulate valves, pumps, compressors, and auxiliary equipment.

  • Conduct general housekeeping of units, including wiping up oil spills and performing general cleaning duties.

  • Monitor process indicators, instruments, gauges, and meters to detect and report any possible problems.

  • Synchronize activities with other pumphouses to ensure a continuous flow of products and a minimum of contamination between products.

  • Coordinate shutdowns and major projects.

  • Patrol units to monitor the amount of oil in storage tanks, and to verify that activities and operations are safe, efficient, and in compliance with regulations.

  • Calculate test result values, using standard formulas.

  • Control or operate manifold and pumping systems to circulate liquids through a petroleum refinery.

  • Lower thermometers into tanks to obtain temperature readings.

  • Clean interiors of processing units by circulating chemicals and solvents within units.

  • Clamp seals around valves to secure tanks.

  • Read automatic gauges at specified intervals to determine the flow rate of oil into or from tanks, and the amount of oil in tanks.

  • Verify that incoming and outgoing products are moving through the correct meters, and that meters are working properly.

  • Operate control panels to coordinate and regulate process variables such as temperature and pressure, and to direct product flow rate, according to process schedules.

  • Signal other workers by telephone or radio to operate pumps, open and close valves, and check temperatures.

Technologies & Software

  • Microsoft Word
  • Supervisory control and data acquisition SCADA software
  • Email software
  • Inventory tracking software
  • Microsoft Excel
  • Cognex Vision AI
  • Siemens Industrial AI
  • Programmable logic controller PLC software
  • ABB AI Robotics
  • Rockwell Automation AI
  • Microsoft Outlook
  • Sight Machine AI
  • Straight tinners snips
  • Groove joint pliers
  • Oil sampling pumps
  • Hand centrifuges
  • Calibrated hydrometer
  • Multipurpose screwdrivers
  • Pipe wrench sets
  • Pressure testers
  • Pocket knives
  • Safety goggles
  • Oil field pumps
  • Precision file sets
  • Oil squirt cans
  • Vernier calipers
  • Hacksaws
  • Petroleum trucks
  • Lease automatic custody transfer LACT units
  • Moving bars
  • Wire cutting tools
  • Personal computers
  • Socket sets
  • Punch sets
  • Needlenose pliers
  • Flat cold chisels
  • Measuring tapes
  • Compressor control panels
  • Allen wrench sets
  • Fencing pliers
  • Digital feeler gauges
  • Petroleum sampling equipment
  • Laptop computers
  • Multipurpose hammers
  • Handheld digital thermometers
  • Electric centrifuges
  • Adjustable handwrenches
  • Gauge lines
  • Chain boomers
  • Wire cleaning brushes
  • Vacuum trucks