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Automation Risk Analysis

Will “Carton Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Carton Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Carton Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Notify supervisors or other personnel of production problems.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute defect percentages or averages, using formulas and calculators.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compute usable amounts of items in shipments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Position products, components, or parts for testing.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Collect or select samples for testing or for use as models.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Analyze test data, making computations as necessary, to determine test results.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

Technologies & Software

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  • IBM Lotus Notes
  • Apache Pig
  • Mastercam computer-aided design and manufacturing software
  • Label inspection systems
  • Dassault Systemes CATIA
  • Dassault Systemes SolidWorks
  • Microsoft Access
  • Microsoft Outlook
  • Siemens Industrial AI
  • Rockwell Automation AI
  • Mastercam Design
  • Structured query language SQL
  • Verisurf Metrology
  • Cybermetrics GAGETrak
  • Microsoft Office software
  • Microsoft PowerPoint
  • Gemini (Google)
  • Claude (Anthropic)
  • Data analysis software
  • Design of experiments DOE software
  • Autodesk AutoCAD
  • Database software
  • Microsoft Visio
  • Extensible markup language XML
  • FileMaker Pro
  • Grok (xAI)
  • Sight Machine AI
  • ChatGPT (OpenAI)
  • Mistral (Mistral AI)
  • Qwen (Alibaba)
  • Coordinate measuring machine software
  • Microsoft SharePoint
  • Tolerance analysis software
  • Wilcox Associates PC-DMIS Inspection Planner
  • R
  • Llama (Meta)
  • Selenium
  • SAP software
  • Minitab
  • Data entry software
  • Atlassian JIRA
  • The MathWorks MATLAB
  • Apache Hive
  • DeepSeek
  • Computer-aided inspection software
  • Statistical process control SPC data collection devices
  • IBM Notes
  • Kimi (Moonshot AI)
  • Inspection marking systems
  • ABB AI Robotics
  • Computer assisted design software
  • Hydraulic pumps
  • Height gauges
  • Signal generators
  • Shock testers
  • Digital resistance meters
  • Personal computers
  • Hipot testers
  • Magnetic induction acceleration instruments
  • Laser thickness gauges
  • Shear testers
  • Laser shearography flaw detectors
  • Verisurf Master3DGage
  • Accelerometers
  • Optical comparators
  • Resonance acceleration instruments
  • Printed circuit board PCB testers
  • Metallurgical microscopes
  • Bubble leak testers
  • Hydraulic lifts
  • Frequency counters
  • Capacitive acceleration instruments
  • Strain gauges
  • Conductivity meters
  • Vibration and shaker systems
  • Gloss meters
  • Pi tapes
  • Viscometers
  • Hardness testers
  • Force transducers
  • Direct current DC power testers
  • Null-balance acceleration instruments
  • Return loss calibrator RLC passive component testers
  • Utrasonic flaw detectors
  • Frequency meters
  • Measuring microscopes
  • Continuity testers
  • Impact toughness testers
  • Impact hammers
  • Compression testers
  • Power meters
  • Industrial bench scales
  • Moisture meters
  • Bit error rate testers BERT
  • Creep and stress relaxation testers
  • Eddy current flaw detectors
  • Tensile testers
  • Color spectrometers
  • Penetrant flaw detectors
  • Coordinate measuring machines CMM
  • Forklifts
  • Ductility testers
  • Overhead cranes
  • Eddy current probes
  • Digital voltmeters DVM
  • Logic test systems
  • Thread gauges
  • Verisurf CMM Master
  • Verisurf 3Dgage
  • Calorimetric leak testers
  • Depth gauges
  • Fatigue testers
  • Plotters
  • Piezoelectric acceleration instruments
  • Calipers
  • Digital resistance thermometers
  • Ammeters
  • Magnetic particle flaw detectors
  • Environmental chambers
  • Pin gauges
  • Plug gauges
  • Mass flow leak testers
  • In-circuit testers
  • Digital multimeters
  • Function generators
  • Radiographic flaw detectors
  • Sampling oscilloscopes
  • Optical gauges
  • Multimeters
  • Pulse generators
  • Manufacturing defect analyzers MDA
  • Linear or mixed signal equipment
  • Holographic interferometers
  • Beta gauges
  • Resistance meters
  • Backplane testers
  • Micrometers
  • Sorting machines
  • Resistivity meters

Alternative Job Titles