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Automation Risk Analysis

Will “Carton Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Carton Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Carton Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Analyze test data, making computations as necessary, to determine test results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Collect or select samples for testing or for use as models.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Notify supervisors or other personnel of production problems.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compute usable amounts of items in shipments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Position products, components, or parts for testing.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Recommend necessary corrective actions, based on inspection results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Stack or arrange tested products for further processing, shipping, or packaging.

Technologies & Software

  • Wilcox Associates PC-DMIS Inspection Planner
  • Siemens Industrial AI
  • Microsoft PowerPoint
  • Microsoft Outlook
  • Dassault Systemes CATIA
  • Data analysis software
  • Computer assisted design software
  • Cybermetrics GAGETrak
  • Microsoft Visio
  • Microsoft Word
  • Mastercam Design
  • Llama (Meta)
  • FileMaker Pro
  • DeepSeek
  • Nova (Amazon)
  • Microsoft Excel
  • Database software
  • R
  • Inspection marking systems
  • Rockwell Automation AI
  • Structured query language SQL
  • Qwen (Alibaba)
  • Mistral (Mistral AI)
  • Computer-aided inspection software
  • Microsoft SharePoint
  • Medical condition coding software
  • Microsoft Office software
  • Extensible markup language XML
  • ABB AI Robotics
  • Tolerance analysis software
  • Claude (Anthropic)
  • Label inspection systems
  • Data entry software
  • SAP software
  • Selenium
  • Cognex Vision AI
  • Mastercam computer-aided design and manufacturing software
  • Autodesk AutoCAD
  • Gemini (Google)
  • Design of experiments DOE software
  • Apache Pig
  • Verisurf Metrology
  • IBM Lotus Notes
  • Skype
  • Apache Hive
  • Atlassian JIRA
  • Kimi (Moonshot AI)
  • Grok (xAI)
  • IBM Notes
  • Sight Machine AI
  • ChatGPT (OpenAI)
  • Microsoft Access
  • Statistical process control SPC data collection devices
  • Minitab
  • The MathWorks MATLAB
  • Coordinate measuring machine software
  • Dassault Systemes SolidWorks
  • Micrometers
  • Metallurgical microscopes
  • Continuity testers
  • Bubble leak testers
  • Impact hammers
  • Resistance meters
  • Piezoelectric acceleration instruments
  • Tensile testers
  • Personal computers
  • Null-balance acceleration instruments
  • Shock testers
  • Hydraulic pumps
  • Return loss calibrator RLC passive component testers
  • Calorimetric leak testers
  • Plug gauges
  • Pi tapes
  • Viscometers
  • Coordinate measuring machines CMM
  • Industrial bench scales
  • Magnetic induction acceleration instruments
  • Optical comparators
  • Laser thickness gauges
  • Digital resistance thermometers
  • Direct current DC power testers
  • Ammeters
  • Conductivity meters
  • Sorting machines
  • Laser shearography flaw detectors
  • Radiographic flaw detectors
  • Plotters
  • Beta gauges
  • Resonance acceleration instruments
  • Multimeters
  • Digital resistance meters
  • Force transducers
  • Height gauges
  • Moisture meters
  • Resistivity meters
  • Verisurf Master3DGage
  • Mass flow leak testers
  • Printed circuit board PCB testers
  • Signal generators
  • Gloss meters
  • Manufacturing defect analyzers MDA
  • Verisurf CMM Master
  • Hydraulic lifts
  • Hardness testers
  • Bit error rate testers BERT
  • Forklifts
  • Digital multimeters
  • Compression testers
  • Sampling oscilloscopes
  • Ductility testers
  • Thread gauges
  • Calipers
  • Pulse generators
  • Frequency meters
  • Optical gauges
  • Utrasonic flaw detectors
  • Function generators
  • Pin gauges
  • Depth gauges
  • Power meters
  • Overhead cranes
  • Holographic interferometers
  • Impact toughness testers
  • Fatigue testers
  • Frequency counters
  • Vibration and shaker systems
  • Color spectrometers
  • Eddy current probes
  • Capacitive acceleration instruments
  • In-circuit testers
  • Penetrant flaw detectors
  • Environmental chambers
  • Backplane testers
  • Measuring microscopes
  • Linear or mixed signal equipment
  • Magnetic particle flaw detectors
  • Eddy current flaw detectors
  • Verisurf 3Dgage
  • Logic test systems
  • Hipot testers
  • Strain gauges
  • Accelerometers
  • Shear testers
  • Creep and stress relaxation testers
  • Digital voltmeters DVM

Alternative Job Titles