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Automation Risk Analysis

Will “Can Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Can Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Can Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Analyze test data, making computations as necessary, to determine test results.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compute usable amounts of items in shipments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Notify supervisors or other personnel of production problems.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Collect or select samples for testing or for use as models.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute defect percentages or averages, using formulas and calculators.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Position products, components, or parts for testing.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

Technologies & Software

  • Minitab
  • Nova (Amazon)
  • IBM Lotus Notes
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Access
  • Microsoft Visio
  • Computer assisted design software
  • ChatGPT (OpenAI)
  • Cognex Vision AI
  • Inspection marking systems
  • Microsoft SharePoint
  • Mastercam Design
  • Atlassian JIRA
  • SAP software
  • R
  • Siemens Industrial AI
  • Statistical process control SPC data collection devices
  • Microsoft Office software
  • Grok (xAI)
  • Extensible markup language XML
  • Skype
  • Llama (Meta)
  • ABB AI Robotics
  • FileMaker Pro
  • Apache Hive
  • Sight Machine AI
  • Microsoft Word
  • Tolerance analysis software
  • DeepSeek
  • Microsoft Excel
  • Computer-aided inspection software
  • Claude (Anthropic)
  • Dassault Systemes SolidWorks
  • Mistral (Mistral AI)
  • Qwen (Alibaba)
  • Verisurf Metrology
  • Gemini (Google)
  • Cybermetrics GAGETrak
  • Database software
  • Microsoft PowerPoint
  • Data analysis software
  • Label inspection systems
  • Design of experiments DOE software
  • Selenium
  • Structured query language SQL
  • Coordinate measuring machine software
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Outlook
  • Rockwell Automation AI
  • Autodesk AutoCAD
  • Medical condition coding software
  • Apache Pig
  • Dassault Systemes CATIA
  • Data entry software
  • Kimi (Moonshot AI)
  • IBM Notes
  • The MathWorks MATLAB
  • Depth gauges
  • Hydraulic lifts
  • Micrometers
  • Viscometers
  • Coordinate measuring machines CMM
  • Color spectrometers
  • Shear testers
  • Compression testers
  • Linear or mixed signal equipment
  • Ammeters
  • Conductivity meters
  • Optical comparators
  • Measuring microscopes
  • Environmental chambers
  • Return loss calibrator RLC passive component testers
  • Holographic interferometers
  • Piezoelectric acceleration instruments
  • Sorting machines
  • Strain gauges
  • Magnetic particle flaw detectors
  • Multimeters
  • Mass flow leak testers
  • Bubble leak testers
  • Accelerometers
  • Logic test systems
  • Frequency counters
  • Fatigue testers
  • Laser thickness gauges
  • Resistivity meters
  • Sampling oscilloscopes
  • Vibration and shaker systems
  • Eddy current flaw detectors
  • Force transducers
  • Thread gauges
  • Creep and stress relaxation testers
  • Tensile testers
  • Penetrant flaw detectors
  • Shock testers
  • Digital resistance meters
  • Hipot testers
  • In-circuit testers
  • Impact hammers
  • Signal generators
  • Verisurf 3Dgage
  • Gloss meters
  • Ductility testers
  • Frequency meters
  • Verisurf Master3DGage
  • Impact toughness testers
  • Height gauges
  • Magnetic induction acceleration instruments
  • Hardness testers
  • Plug gauges
  • Printed circuit board PCB testers
  • Digital resistance thermometers
  • Moisture meters
  • Calorimetric leak testers
  • Verisurf CMM Master
  • Overhead cranes
  • Digital voltmeters DVM
  • Continuity testers
  • Capacitive acceleration instruments
  • Optical gauges
  • Calipers
  • Digital multimeters
  • Bit error rate testers BERT
  • Pi tapes
  • Hydraulic pumps
  • Resonance acceleration instruments
  • Manufacturing defect analyzers MDA
  • Function generators
  • Radiographic flaw detectors
  • Pin gauges
  • Forklifts
  • Laser shearography flaw detectors
  • Power meters
  • Direct current DC power testers
  • Resistance meters
  • Plotters
  • Eddy current probes
  • Null-balance acceleration instruments
  • Personal computers
  • Industrial bench scales
  • Utrasonic flaw detectors
  • Backplane testers
  • Pulse generators
  • Beta gauges
  • Metallurgical microscopes

Alternative Job Titles