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Automation Risk Analysis

Will “Can Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Can Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Can Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Notify supervisors or other personnel of production problems.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute defect percentages or averages, using formulas and calculators.

  • Collect or select samples for testing or for use as models.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute usable amounts of items in shipments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Analyze test data, making computations as necessary, to determine test results.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Position products, components, or parts for testing.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Recommend necessary corrective actions, based on inspection results.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

Technologies & Software

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  • Gemini (Google)
  • Database software
  • Rockwell Automation AI
  • Microsoft Excel
  • Microsoft Office software
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Visio
  • Computer assisted design software
  • Verisurf Metrology
  • Microsoft Word
  • Statistical process control SPC data collection devices
  • Skype
  • Coordinate measuring machine software
  • Nova (Amazon)
  • DeepSeek
  • Inspection marking systems
  • Cognex Vision AI
  • Design of experiments DOE software
  • Apache Pig
  • Microsoft Outlook
  • R
  • FileMaker Pro
  • Wilcox Associates PC-DMIS Inspection Planner
  • Medical condition coding software
  • Dassault Systemes CATIA
  • Atlassian JIRA
  • IBM Lotus Notes
  • Label inspection systems
  • Computer-aided inspection software
  • Mistral (Mistral AI)
  • SAP software
  • Cybermetrics GAGETrak
  • Microsoft SharePoint
  • Microsoft PowerPoint
  • Mastercam Design
  • IBM Notes
  • Llama (Meta)
  • Data analysis software
  • Dassault Systemes SolidWorks
  • Siemens Industrial AI
  • The MathWorks MATLAB
  • Qwen (Alibaba)
  • Sight Machine AI
  • Extensible markup language XML
  • Microsoft Access
  • Grok (xAI)
  • Data entry software
  • Kimi (Moonshot AI)
  • ABB AI Robotics
  • Minitab
  • Apache Hive
  • Selenium
  • Tolerance analysis software
  • Autodesk AutoCAD
  • Power meters
  • Sorting machines
  • Bit error rate testers BERT
  • Depth gauges
  • Micrometers
  • Gloss meters
  • Impact hammers
  • Optical gauges
  • Verisurf CMM Master
  • Pulse generators
  • Printed circuit board PCB testers
  • Verisurf Master3DGage
  • Frequency meters
  • Return loss calibrator RLC passive component testers
  • Accelerometers
  • Hipot testers
  • Laser shearography flaw detectors
  • Overhead cranes
  • Holographic interferometers
  • Beta gauges
  • Multimeters
  • Utrasonic flaw detectors
  • Conductivity meters
  • Force transducers
  • Measuring microscopes
  • Ammeters
  • Coordinate measuring machines CMM
  • Frequency counters
  • Calorimetric leak testers
  • Radiographic flaw detectors
  • Signal generators
  • Mass flow leak testers
  • Digital multimeters
  • Hydraulic lifts
  • Digital resistance meters
  • Resistance meters
  • Tensile testers
  • Impact toughness testers
  • Eddy current flaw detectors
  • Hardness testers
  • Metallurgical microscopes
  • Null-balance acceleration instruments
  • Continuity testers
  • Hydraulic pumps
  • Pi tapes
  • Penetrant flaw detectors
  • Thread gauges
  • Backplane testers
  • Direct current DC power testers
  • Strain gauges
  • Compression testers
  • Capacitive acceleration instruments
  • Moisture meters
  • Piezoelectric acceleration instruments
  • Digital voltmeters DVM
  • Color spectrometers
  • Verisurf 3Dgage
  • Digital resistance thermometers
  • Viscometers
  • Shock testers
  • Function generators
  • Sampling oscilloscopes
  • Pin gauges
  • Optical comparators
  • Industrial bench scales
  • Magnetic particle flaw detectors
  • Calipers
  • Environmental chambers
  • Resonance acceleration instruments
  • Logic test systems
  • Ductility testers
  • Shear testers
  • Linear or mixed signal equipment
  • Forklifts
  • Height gauges
  • Bubble leak testers
  • Plotters
  • Creep and stress relaxation testers
  • Magnetic induction acceleration instruments
  • Vibration and shaker systems
  • Resistivity meters
  • Laser thickness gauges
  • Manufacturing defect analyzers MDA
  • Plug gauges
  • Personal computers
  • Eddy current probes
  • Fatigue testers
  • In-circuit testers

Alternative Job Titles