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Automation Risk Analysis

Will “Can Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Can Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Can Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Compute defect percentages or averages, using formulas and calculators.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Collect or select samples for testing or for use as models.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compute usable amounts of items in shipments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Position products, components, or parts for testing.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Notify supervisors or other personnel of production problems.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

Technologies & Software

  • Microsoft Excel
  • Apache Pig
  • R
  • IBM Lotus Notes
  • Sight Machine AI
  • Siemens Industrial AI
  • Statistical process control SPC data collection devices
  • Gemini (Google)
  • Selenium
  • Database software
  • Apache Hive
  • Microsoft Office software
  • IBM Notes
  • Nova (Amazon)
  • Cybermetrics GAGETrak
  • Verisurf Metrology
  • Inspection marking systems
  • Llama (Meta)
  • Data analysis software
  • Medical condition coding software
  • Autodesk AutoCAD
  • Microsoft PowerPoint
  • Skype
  • Atlassian JIRA
  • DeepSeek
  • Claude (Anthropic)
  • Cognex Vision AI
  • Microsoft Outlook
  • Grok (xAI)
  • FileMaker Pro
  • Extensible markup language XML
  • Microsoft Word
  • Dassault Systemes SolidWorks
  • Mastercam Design
  • Qwen (Alibaba)
  • Data entry software
  • Tolerance analysis software
  • Wilcox Associates PC-DMIS Inspection Planner
  • ChatGPT (OpenAI)
  • SAP software
  • Rockwell Automation AI
  • ABB AI Robotics
  • Structured query language SQL
  • Microsoft SharePoint
  • Computer-aided inspection software
  • Mistral (Mistral AI)
  • Dassault Systemes CATIA
  • Label inspection systems
  • Kimi (Moonshot AI)
  • Design of experiments DOE software
  • Microsoft Access
  • Mastercam computer-aided design and manufacturing software
  • Coordinate measuring machine software
  • Microsoft Visio
  • The MathWorks MATLAB
  • Computer assisted design software
  • Minitab
  • Frequency counters
  • Radiographic flaw detectors
  • Moisture meters
  • Sorting machines
  • Strain gauges
  • Calorimetric leak testers
  • Impact toughness testers
  • Compression testers
  • Environmental chambers
  • Overhead cranes
  • Metallurgical microscopes
  • Shock testers
  • Viscometers
  • Pi tapes
  • Gloss meters
  • Force transducers
  • Hydraulic pumps
  • Pin gauges
  • Function generators
  • Digital resistance meters
  • Depth gauges
  • Personal computers
  • Hardness testers
  • Signal generators
  • Forklifts
  • Hydraulic lifts
  • Optical comparators
  • Power meters
  • Linear or mixed signal equipment
  • Coordinate measuring machines CMM
  • Ammeters
  • Eddy current flaw detectors
  • Creep and stress relaxation testers
  • Plug gauges
  • Bubble leak testers
  • Continuity testers
  • Industrial bench scales
  • Digital resistance thermometers
  • Calipers
  • Magnetic particle flaw detectors
  • Vibration and shaker systems
  • Frequency meters
  • In-circuit testers
  • Direct current DC power testers
  • Conductivity meters
  • Digital voltmeters DVM
  • Return loss calibrator RLC passive component testers
  • Hipot testers
  • Sampling oscilloscopes
  • Height gauges
  • Fatigue testers
  • Resonance acceleration instruments
  • Null-balance acceleration instruments
  • Printed circuit board PCB testers
  • Impact hammers
  • Micrometers
  • Verisurf Master3DGage
  • Tensile testers
  • Plotters
  • Ductility testers
  • Shear testers
  • Capacitive acceleration instruments
  • Optical gauges
  • Color spectrometers
  • Logic test systems
  • Pulse generators
  • Accelerometers
  • Eddy current probes
  • Penetrant flaw detectors
  • Backplane testers
  • Manufacturing defect analyzers MDA
  • Verisurf CMM Master
  • Mass flow leak testers
  • Verisurf 3Dgage
  • Magnetic induction acceleration instruments
  • Multimeters
  • Thread gauges
  • Laser thickness gauges
  • Beta gauges
  • Measuring microscopes
  • Piezoelectric acceleration instruments
  • Resistance meters
  • Resistivity meters
  • Bit error rate testers BERT
  • Laser shearography flaw detectors
  • Digital multimeters
  • Utrasonic flaw detectors
  • Holographic interferometers

Alternative Job Titles