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Automation Risk Analysis

Will “Spark Plug Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Spark Plug Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Spark Plug Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute usable amounts of items in shipments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Position products, components, or parts for testing.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Collect or select samples for testing or for use as models.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compute defect percentages or averages, using formulas and calculators.

  • Notify supervisors or other personnel of production problems.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

Technologies & Software

  • Sight Machine AI
  • DeepSeek
  • Inspection marking systems
  • Mistral (Mistral AI)
  • Computer assisted design software
  • Microsoft Visio
  • Cybermetrics GAGETrak
  • The MathWorks MATLAB
  • Microsoft Outlook
  • Minitab
  • Apache Pig
  • Selenium
  • Design of experiments DOE software
  • SAP software
  • Microsoft Word
  • Rockwell Automation AI
  • Qwen (Alibaba)
  • Claude (Anthropic)
  • Tolerance analysis software
  • R
  • Verisurf Metrology
  • Microsoft Access
  • Coordinate measuring machine software
  • Apache Hive
  • Computer-aided inspection software
  • Dassault Systemes CATIA
  • Mastercam computer-aided design and manufacturing software
  • Autodesk AutoCAD
  • Microsoft PowerPoint
  • Skype
  • Atlassian JIRA
  • Grok (xAI)
  • IBM Notes
  • Cognex Vision AI
  • Microsoft Office software
  • Extensible markup language XML
  • Label inspection systems
  • Dassault Systemes SolidWorks
  • Medical condition coding software
  • Data entry software
  • ChatGPT (OpenAI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Statistical process control SPC data collection devices
  • Database software
  • Structured query language SQL
  • Data analysis software
  • Kimi (Moonshot AI)
  • Siemens Industrial AI
  • Microsoft SharePoint
  • IBM Lotus Notes
  • FileMaker Pro
  • Llama (Meta)
  • Mastercam Design
  • Nova (Amazon)
  • Microsoft Excel
  • Gemini (Google)
  • ABB AI Robotics
  • Overhead cranes
  • Calorimetric leak testers
  • Radiographic flaw detectors
  • Return loss calibrator RLC passive component testers
  • Beta gauges
  • Linear or mixed signal equipment
  • Impact hammers
  • Utrasonic flaw detectors
  • Sampling oscilloscopes
  • Height gauges
  • Digital multimeters
  • Ductility testers
  • Backplane testers
  • Hipot testers
  • Verisurf CMM Master
  • Industrial bench scales
  • Manufacturing defect analyzers MDA
  • Pi tapes
  • Bubble leak testers
  • Pulse generators
  • Creep and stress relaxation testers
  • Tensile testers
  • Conductivity meters
  • Laser thickness gauges
  • Plotters
  • Digital resistance thermometers
  • Hardness testers
  • Pin gauges
  • Eddy current probes
  • Holographic interferometers
  • Environmental chambers
  • Accelerometers
  • Piezoelectric acceleration instruments
  • Gloss meters
  • Ammeters
  • Capacitive acceleration instruments
  • Moisture meters
  • Hydraulic lifts
  • Digital voltmeters DVM
  • Resonance acceleration instruments
  • Color spectrometers
  • Metallurgical microscopes
  • Depth gauges
  • Coordinate measuring machines CMM
  • Hydraulic pumps
  • Printed circuit board PCB testers
  • Verisurf Master3DGage
  • Viscometers
  • Resistivity meters
  • Magnetic particle flaw detectors
  • Forklifts
  • Resistance meters
  • Eddy current flaw detectors
  • Multimeters
  • Continuity testers
  • Personal computers
  • Fatigue testers
  • Magnetic induction acceleration instruments
  • Digital resistance meters
  • Frequency counters
  • Optical gauges
  • Plug gauges
  • In-circuit testers
  • Shock testers
  • Impact toughness testers
  • Logic test systems
  • Micrometers
  • Compression testers
  • Strain gauges
  • Frequency meters
  • Verisurf 3Dgage
  • Measuring microscopes
  • Optical comparators
  • Mass flow leak testers
  • Power meters
  • Bit error rate testers BERT
  • Laser shearography flaw detectors
  • Function generators
  • Signal generators
  • Vibration and shaker systems
  • Null-balance acceleration instruments
  • Thread gauges
  • Calipers
  • Shear testers
  • Sorting machines
  • Force transducers
  • Penetrant flaw detectors
  • Direct current DC power testers

Alternative Job Titles