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Automation Risk Analysis

Will “Spark Plug Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Spark Plug Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Spark Plug Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Recommend necessary corrective actions, based on inspection results.

  • Collect or select samples for testing or for use as models.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Notify supervisors or other personnel of production problems.

  • Compute usable amounts of items in shipments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Analyze test data, making computations as necessary, to determine test results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Position products, components, or parts for testing.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute defect percentages or averages, using formulas and calculators.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

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  • Claude (Anthropic)
  • Microsoft Visio
  • Wilcox Associates PC-DMIS Inspection Planner
  • Kimi (Moonshot AI)
  • Computer-aided inspection software
  • ABB AI Robotics
  • The MathWorks MATLAB
  • Cognex Vision AI
  • Microsoft Office software
  • Mastercam Design
  • Apache Hive
  • Microsoft Excel
  • Rockwell Automation AI
  • ChatGPT (OpenAI)
  • Microsoft Access
  • Verisurf Metrology
  • Data entry software
  • R
  • Microsoft SharePoint
  • FileMaker Pro
  • Coordinate measuring machine software
  • Skype
  • Selenium
  • Nova (Amazon)
  • Autodesk AutoCAD
  • Computer assisted design software
  • DeepSeek
  • Siemens Industrial AI
  • Dassault Systemes CATIA
  • Gemini (Google)
  • Apache Pig
  • Structured query language SQL
  • Microsoft Outlook
  • Extensible markup language XML
  • SAP software
  • Tolerance analysis software
  • Data analysis software
  • IBM Lotus Notes
  • Grok (xAI)
  • Minitab
  • Label inspection systems
  • Qwen (Alibaba)
  • Design of experiments DOE software
  • Inspection marking systems
  • Cybermetrics GAGETrak
  • Printed circuit board PCB testers
  • Ammeters
  • Depth gauges
  • Plotters
  • Verisurf 3Dgage
  • Thread gauges
  • Pi tapes
  • Industrial bench scales
  • Impact hammers
  • Piezoelectric acceleration instruments
  • Hydraulic lifts
  • Gloss meters
  • Function generators
  • Logic test systems
  • Vibration and shaker systems
  • Hardness testers
  • Utrasonic flaw detectors
  • Laser shearography flaw detectors
  • Ductility testers
  • Height gauges
  • Optical gauges
  • Pin gauges
  • Shock testers
  • Measuring microscopes
  • Optical comparators
  • Resistance meters
  • Direct current DC power testers
  • Manufacturing defect analyzers MDA
  • Beta gauges
  • In-circuit testers
  • Calipers
  • Verisurf Master3DGage
  • Holographic interferometers
  • Magnetic induction acceleration instruments
  • Sampling oscilloscopes
  • Null-balance acceleration instruments
  • Bit error rate testers BERT
  • Backplane testers
  • Return loss calibrator RLC passive component testers
  • Mass flow leak testers
  • Signal generators
  • Resistivity meters
  • Personal computers
  • Penetrant flaw detectors
  • Pulse generators
  • Conductivity meters
  • Compression testers
  • Strain gauges
  • Plug gauges
  • Magnetic particle flaw detectors
  • Metallurgical microscopes
  • Power meters
  • Fatigue testers
  • Bubble leak testers
  • Overhead cranes
  • Tensile testers
  • Coordinate measuring machines CMM
  • Radiographic flaw detectors
  • Accelerometers
  • Laser thickness gauges
  • Impact toughness testers
  • Color spectrometers
  • Environmental chambers
  • Resonance acceleration instruments
  • Continuity testers
  • Linear or mixed signal equipment
  • Eddy current probes
  • Capacitive acceleration instruments
  • Frequency meters
  • Multimeters
  • Micrometers
  • Hydraulic pumps
  • Digital voltmeters DVM
  • Frequency counters
  • Digital resistance meters
  • Sorting machines
  • Verisurf CMM Master
  • Digital resistance thermometers
  • Eddy current flaw detectors
  • Forklifts
  • Shear testers
  • Viscometers
  • Force transducers
  • Hipot testers
  • Digital multimeters
  • Calorimetric leak testers
  • Creep and stress relaxation testers
  • Moisture meters

Alternative Job Titles