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Automation Risk Analysis

Will “QC Technician (Quality Control Technician)” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“QC Technician (Quality Control Technician)” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“QC Technician (Quality Control Technician)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compute defect percentages or averages, using formulas and calculators.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Position products, components, or parts for testing.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Collect or select samples for testing or for use as models.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Notify supervisors or other personnel of production problems.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Recommend necessary corrective actions, based on inspection results.

  • Compute usable amounts of items in shipments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

Technologies & Software

  • IBM Notes
  • Siemens Industrial AI
  • Minitab
  • Tolerance analysis software
  • Kimi (Moonshot AI)
  • Selenium
  • DeepSeek
  • Apache Pig
  • Gemini (Google)
  • Dassault Systemes SolidWorks
  • Verisurf Metrology
  • Computer assisted design software
  • Claude (Anthropic)
  • Microsoft Word
  • Data analysis software
  • Cybermetrics GAGETrak
  • Microsoft PowerPoint
  • Database software
  • Microsoft Visio
  • IBM Lotus Notes
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft SharePoint
  • FileMaker Pro
  • Statistical process control SPC data collection devices
  • Label inspection systems
  • Grok (xAI)
  • Sight Machine AI
  • Dassault Systemes CATIA
  • ABB AI Robotics
  • Mastercam Design
  • Nova (Amazon)
  • Llama (Meta)
  • Apache Hive
  • Medical condition coding software
  • Data entry software
  • The MathWorks MATLAB
  • Microsoft Access
  • Atlassian JIRA
  • Extensible markup language XML
  • Autodesk AutoCAD
  • Microsoft Excel
  • SAP software
  • Skype
  • Design of experiments DOE software
  • Coordinate measuring machine software
  • Inspection marking systems
  • R
  • Qwen (Alibaba)
  • ChatGPT (OpenAI)
  • Mistral (Mistral AI)
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Office software
  • Microsoft Outlook
  • Cognex Vision AI
  • Computer-aided inspection software
  • Rockwell Automation AI
  • Structured query language SQL
  • Strain gauges
  • Hardness testers
  • Thread gauges
  • Radiographic flaw detectors
  • Digital resistance meters
  • Ammeters
  • Coordinate measuring machines CMM
  • Optical comparators
  • Viscometers
  • Ductility testers
  • Backplane testers
  • Calorimetric leak testers
  • Resonance acceleration instruments
  • Metallurgical microscopes
  • Resistivity meters
  • Printed circuit board PCB testers
  • Depth gauges
  • Null-balance acceleration instruments
  • Pi tapes
  • Calipers
  • Mass flow leak testers
  • Color spectrometers
  • In-circuit testers
  • Forklifts
  • Eddy current flaw detectors
  • Height gauges
  • Optical gauges
  • Multimeters
  • Magnetic particle flaw detectors
  • Bit error rate testers BERT
  • Eddy current probes
  • Industrial bench scales
  • Laser shearography flaw detectors
  • Moisture meters
  • Accelerometers
  • Gloss meters
  • Micrometers
  • Conductivity meters
  • Beta gauges
  • Capacitive acceleration instruments
  • Personal computers
  • Pin gauges
  • Frequency meters
  • Environmental chambers
  • Verisurf 3Dgage
  • Return loss calibrator RLC passive component testers
  • Impact hammers
  • Hydraulic pumps
  • Shear testers
  • Magnetic induction acceleration instruments
  • Logic test systems
  • Manufacturing defect analyzers MDA
  • Fatigue testers
  • Power meters
  • Resistance meters
  • Digital voltmeters DVM
  • Direct current DC power testers
  • Frequency counters
  • Measuring microscopes
  • Bubble leak testers
  • Overhead cranes
  • Plug gauges
  • Penetrant flaw detectors
  • Verisurf CMM Master
  • Verisurf Master3DGage
  • Vibration and shaker systems
  • Creep and stress relaxation testers
  • Utrasonic flaw detectors
  • Linear or mixed signal equipment
  • Shock testers
  • Sorting machines
  • Signal generators
  • Plotters
  • Tensile testers
  • Sampling oscilloscopes
  • Hydraulic lifts
  • Force transducers
  • Impact toughness testers
  • Digital resistance thermometers
  • Holographic interferometers
  • Pulse generators
  • Piezoelectric acceleration instruments
  • Digital multimeters
  • Function generators
  • Hipot testers
  • Continuity testers
  • Laser thickness gauges
  • Compression testers

Alternative Job Titles