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Automation Risk Analysis

Will “QC Technician (Quality Control Technician)” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“QC Technician (Quality Control Technician)” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“QC Technician (Quality Control Technician)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Notify supervisors or other personnel of production problems.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Analyze test data, making computations as necessary, to determine test results.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute usable amounts of items in shipments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Position products, components, or parts for testing.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Collect or select samples for testing or for use as models.

  • Compute defect percentages or averages, using formulas and calculators.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

Technologies & Software

  • Rockwell Automation AI
  • Microsoft SharePoint
  • Apache Pig
  • Sight Machine AI
  • Microsoft Visio
  • Database software
  • Mastercam computer-aided design and manufacturing software
  • IBM Lotus Notes
  • ABB AI Robotics
  • Cybermetrics GAGETrak
  • IBM Notes
  • Atlassian JIRA
  • Mistral (Mistral AI)
  • Coordinate measuring machine software
  • Dassault Systemes CATIA
  • Qwen (Alibaba)
  • Autodesk AutoCAD
  • Design of experiments DOE software
  • Siemens Industrial AI
  • Microsoft Word
  • Data analysis software
  • Verisurf Metrology
  • Llama (Meta)
  • Kimi (Moonshot AI)
  • Grok (xAI)
  • Cognex Vision AI
  • DeepSeek
  • Gemini (Google)
  • Mastercam Design
  • Selenium
  • Computer-aided inspection software
  • Microsoft Access
  • Extensible markup language XML
  • Claude (Anthropic)
  • Computer assisted design software
  • Statistical process control SPC data collection devices
  • Microsoft Excel
  • Microsoft PowerPoint
  • Microsoft Outlook
  • Skype
  • Tolerance analysis software
  • Minitab
  • Medical condition coding software
  • Dassault Systemes SolidWorks
  • Structured query language SQL
  • Inspection marking systems
  • The MathWorks MATLAB
  • R
  • Apache Hive
  • Microsoft Office software
  • FileMaker Pro
  • SAP software
  • Wilcox Associates PC-DMIS Inspection Planner
  • ChatGPT (OpenAI)
  • Data entry software
  • Label inspection systems
  • Nova (Amazon)
  • Verisurf Master3DGage
  • Ammeters
  • Color spectrometers
  • Measuring microscopes
  • Pulse generators
  • Fatigue testers
  • Ductility testers
  • Function generators
  • Creep and stress relaxation testers
  • Laser thickness gauges
  • Coordinate measuring machines CMM
  • Forklifts
  • In-circuit testers
  • Plug gauges
  • Resistance meters
  • Direct current DC power testers
  • Signal generators
  • Verisurf CMM Master
  • Strain gauges
  • Hydraulic lifts
  • Depth gauges
  • Moisture meters
  • Magnetic particle flaw detectors
  • Gloss meters
  • Holographic interferometers
  • Impact toughness testers
  • Metallurgical microscopes
  • Thread gauges
  • Sampling oscilloscopes
  • Piezoelectric acceleration instruments
  • Hydraulic pumps
  • Plotters
  • Continuity testers
  • Environmental chambers
  • Linear or mixed signal equipment
  • Pin gauges
  • Sorting machines
  • Compression testers
  • Verisurf 3Dgage
  • Eddy current flaw detectors
  • Resonance acceleration instruments
  • Micrometers
  • Radiographic flaw detectors
  • Bit error rate testers BERT
  • Height gauges
  • Impact hammers
  • Shock testers
  • Utrasonic flaw detectors
  • Resistivity meters
  • Magnetic induction acceleration instruments
  • Manufacturing defect analyzers MDA
  • Logic test systems
  • Multimeters
  • Return loss calibrator RLC passive component testers
  • Digital voltmeters DVM
  • Calipers
  • Bubble leak testers
  • Calorimetric leak testers
  • Personal computers
  • Laser shearography flaw detectors
  • Frequency counters
  • Conductivity meters
  • Hipot testers
  • Digital multimeters
  • Null-balance acceleration instruments
  • Mass flow leak testers
  • Vibration and shaker systems
  • Pi tapes
  • Digital resistance meters
  • Printed circuit board PCB testers
  • Shear testers
  • Capacitive acceleration instruments
  • Viscometers
  • Backplane testers
  • Eddy current probes
  • Overhead cranes
  • Force transducers
  • Hardness testers
  • Tensile testers
  • Accelerometers
  • Optical comparators
  • Frequency meters
  • Beta gauges
  • Penetrant flaw detectors
  • Power meters
  • Digital resistance thermometers
  • Optical gauges
  • Industrial bench scales

Alternative Job Titles