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Automation Risk Analysis

Will “Separator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Separator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Separator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Collect or select samples for testing or for use as models.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Analyze test data, making computations as necessary, to determine test results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Position products, components, or parts for testing.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Recommend necessary corrective actions, based on inspection results.

  • Notify supervisors or other personnel of production problems.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute usable amounts of items in shipments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute defect percentages or averages, using formulas and calculators.

Technologies & Software

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  • IBM Lotus Notes
  • FileMaker Pro
  • Microsoft Office software
  • Computer assisted design software
  • Kimi (Moonshot AI)
  • Cybermetrics GAGETrak
  • Wilcox Associates PC-DMIS Inspection Planner
  • Mistral (Mistral AI)
  • Verisurf Metrology
  • Microsoft Word
  • Structured query language SQL
  • Qwen (Alibaba)
  • Autodesk AutoCAD
  • Sight Machine AI
  • Grok (xAI)
  • Label inspection systems
  • R
  • Mastercam computer-aided design and manufacturing software
  • Atlassian JIRA
  • IBM Notes
  • Microsoft SharePoint
  • Computer-aided inspection software
  • Claude (Anthropic)
  • Data entry software
  • ChatGPT (OpenAI)
  • Mastercam Design
  • Statistical process control SPC data collection devices
  • Tolerance analysis software
  • Minitab
  • Design of experiments DOE software
  • Dassault Systemes CATIA
  • Skype
  • ABB AI Robotics
  • Gemini (Google)
  • SAP software
  • Selenium
  • Microsoft Access
  • Extensible markup language XML
  • Siemens Industrial AI
  • Apache Pig
  • Coordinate measuring machine software
  • The MathWorks MATLAB
  • Dassault Systemes SolidWorks
  • Cognex Vision AI
  • Inspection marking systems
  • Data analysis software
  • Medical condition coding software
  • DeepSeek
  • Apache Hive
  • Microsoft PowerPoint
  • Rockwell Automation AI
  • Microsoft Visio
  • Nova (Amazon)
  • Database software
  • Microsoft Excel
  • Utrasonic flaw detectors
  • Sorting machines
  • Bubble leak testers
  • Logic test systems
  • Frequency meters
  • Return loss calibrator RLC passive component testers
  • Height gauges
  • Pulse generators
  • Plotters
  • Mass flow leak testers
  • Tensile testers
  • Multimeters
  • Shear testers
  • Viscometers
  • Direct current DC power testers
  • Conductivity meters
  • Fatigue testers
  • Coordinate measuring machines CMM
  • Hydraulic lifts
  • Continuity testers
  • Industrial bench scales
  • Verisurf 3Dgage
  • Pin gauges
  • Impact toughness testers
  • Resistivity meters
  • Manufacturing defect analyzers MDA
  • Penetrant flaw detectors
  • Radiographic flaw detectors
  • Hardness testers
  • Strain gauges
  • Forklifts
  • Digital resistance thermometers
  • Optical comparators
  • Verisurf CMM Master
  • Hipot testers
  • Depth gauges
  • Magnetic particle flaw detectors
  • Environmental chambers
  • Shock testers
  • Signal generators
  • Digital multimeters
  • Pi tapes
  • Linear or mixed signal equipment
  • Piezoelectric acceleration instruments
  • Measuring microscopes
  • Personal computers
  • Plug gauges
  • Holographic interferometers
  • Force transducers
  • Color spectrometers
  • Calipers
  • Eddy current flaw detectors
  • Bit error rate testers BERT
  • Magnetic induction acceleration instruments
  • Printed circuit board PCB testers
  • Calorimetric leak testers
  • Frequency counters
  • Moisture meters
  • Digital voltmeters DVM
  • Gloss meters
  • Accelerometers
  • Micrometers
  • Verisurf Master3DGage
  • Ammeters
  • Thread gauges
  • Sampling oscilloscopes
  • Backplane testers
  • Digital resistance meters
  • Optical gauges
  • Ductility testers
  • Creep and stress relaxation testers
  • Compression testers
  • Metallurgical microscopes
  • Null-balance acceleration instruments
  • In-circuit testers
  • Hydraulic pumps
  • Power meters
  • Capacitive acceleration instruments
  • Resonance acceleration instruments
  • Vibration and shaker systems
  • Impact hammers
  • Function generators
  • Laser shearography flaw detectors
  • Eddy current probes
  • Laser thickness gauges
  • Resistance meters
  • Overhead cranes
  • Beta gauges

Alternative Job Titles