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Automation Risk Analysis

Will “Separator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Separator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Separator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Collect or select samples for testing or for use as models.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Analyze test data, making computations as necessary, to determine test results.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute defect percentages or averages, using formulas and calculators.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Notify supervisors or other personnel of production problems.

  • Compute usable amounts of items in shipments.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Position products, components, or parts for testing.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

Technologies & Software

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  • Atlassian JIRA
  • Inspection marking systems
  • Microsoft SharePoint
  • Statistical process control SPC data collection devices
  • Nova (Amazon)
  • FileMaker Pro
  • Microsoft Access
  • Verisurf Metrology
  • Grok (xAI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Tolerance analysis software
  • Claude (Anthropic)
  • Dassault Systemes CATIA
  • Apache Hive
  • Dassault Systemes SolidWorks
  • Cybermetrics GAGETrak
  • The MathWorks MATLAB
  • Microsoft Visio
  • Gemini (Google)
  • Coordinate measuring machine software
  • Rockwell Automation AI
  • Computer assisted design software
  • IBM Notes
  • Database software
  • Mastercam computer-aided design and manufacturing software
  • Apache Pig
  • Data entry software
  • Microsoft PowerPoint
  • Computer-aided inspection software
  • Extensible markup language XML
  • Sight Machine AI
  • Label inspection systems
  • Design of experiments DOE software
  • Cognex Vision AI
  • Qwen (Alibaba)
  • Microsoft Outlook
  • Medical condition coding software
  • ChatGPT (OpenAI)
  • Data analysis software
  • ABB AI Robotics
  • Microsoft Word
  • SAP software
  • Minitab
  • Mistral (Mistral AI)
  • Siemens Industrial AI
  • Selenium
  • R
  • Mastercam Design
  • Structured query language SQL
  • Digital resistance thermometers
  • Sampling oscilloscopes
  • Laser shearography flaw detectors
  • In-circuit testers
  • Hipot testers
  • Direct current DC power testers
  • Linear or mixed signal equipment
  • Holographic interferometers
  • Calipers
  • Impact toughness testers
  • Verisurf CMM Master
  • Calorimetric leak testers
  • Fatigue testers
  • Multimeters
  • Radiographic flaw detectors
  • Capacitive acceleration instruments
  • Eddy current probes
  • Power meters
  • Digital voltmeters DVM
  • Ammeters
  • Hydraulic lifts
  • Null-balance acceleration instruments
  • Coordinate measuring machines CMM
  • Optical gauges
  • Resistivity meters
  • Environmental chambers
  • Plotters
  • Ductility testers
  • Gloss meters
  • Industrial bench scales
  • Pi tapes
  • Signal generators
  • Micrometers
  • Compression testers
  • Penetrant flaw detectors
  • Strain gauges
  • Laser thickness gauges
  • Force transducers
  • Beta gauges
  • Manufacturing defect analyzers MDA
  • Backplane testers
  • Depth gauges
  • Magnetic induction acceleration instruments
  • Viscometers
  • Printed circuit board PCB testers
  • Impact hammers
  • Accelerometers
  • Function generators
  • Forklifts
  • Verisurf 3Dgage
  • Creep and stress relaxation testers
  • Magnetic particle flaw detectors
  • Color spectrometers
  • Frequency meters
  • Shear testers
  • Personal computers
  • Optical comparators
  • Hardness testers
  • Moisture meters
  • Overhead cranes
  • Digital resistance meters
  • Bit error rate testers BERT
  • Continuity testers
  • Frequency counters
  • Sorting machines
  • Resistance meters
  • Utrasonic flaw detectors
  • Tensile testers
  • Resonance acceleration instruments
  • Height gauges
  • Pin gauges
  • Shock testers
  • Measuring microscopes
  • Piezoelectric acceleration instruments
  • Conductivity meters
  • Hydraulic pumps
  • Thread gauges
  • Eddy current flaw detectors
  • Digital multimeters
  • Return loss calibrator RLC passive component testers
  • Metallurgical microscopes
  • Vibration and shaker systems
  • Plug gauges
  • Pulse generators
  • Logic test systems
  • Bubble leak testers
  • Verisurf Master3DGage
  • Mass flow leak testers

Alternative Job Titles