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Automation Risk Analysis

Will “Film Flat Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Film Flat Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Film Flat Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute usable amounts of items in shipments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Notify supervisors or other personnel of production problems.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Position products, components, or parts for testing.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Collect or select samples for testing or for use as models.

  • Recommend necessary corrective actions, based on inspection results.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute defect percentages or averages, using formulas and calculators.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

Technologies & Software

  • Siemens Industrial AI
  • IBM Notes
  • Statistical process control SPC data collection devices
  • Microsoft PowerPoint
  • SAP software
  • Label inspection systems
  • Apache Pig
  • Cognex Vision AI
  • Mistral (Mistral AI)
  • Data entry software
  • The MathWorks MATLAB
  • Skype
  • ChatGPT (OpenAI)
  • Llama (Meta)
  • Microsoft SharePoint
  • Dassault Systemes SolidWorks
  • Nova (Amazon)
  • Design of experiments DOE software
  • Claude (Anthropic)
  • Verisurf Metrology
  • Computer-aided inspection software
  • Microsoft Word
  • Microsoft Excel
  • Atlassian JIRA
  • R
  • Selenium
  • Inspection marking systems
  • Coordinate measuring machine software
  • DeepSeek
  • Tolerance analysis software
  • Extensible markup language XML
  • Mastercam computer-aided design and manufacturing software
  • Gemini (Google)
  • Apache Hive
  • Autodesk AutoCAD
  • Wilcox Associates PC-DMIS Inspection Planner
  • IBM Lotus Notes
  • Microsoft Office software
  • Minitab
  • Structured query language SQL
  • Qwen (Alibaba)
  • Microsoft Visio
  • ABB AI Robotics
  • Rockwell Automation AI
  • Mastercam Design
  • Sight Machine AI
  • Kimi (Moonshot AI)
  • Dassault Systemes CATIA
  • FileMaker Pro
  • Microsoft Outlook
  • Computer assisted design software
  • Microsoft Access
  • Database software
  • Grok (xAI)
  • Cybermetrics GAGETrak
  • Medical condition coding software
  • Data analysis software
  • Utrasonic flaw detectors
  • Verisurf Master3DGage
  • Impact hammers
  • Impact toughness testers
  • Shock testers
  • Creep and stress relaxation testers
  • Plotters
  • Capacitive acceleration instruments
  • Forklifts
  • Signal generators
  • Moisture meters
  • Magnetic particle flaw detectors
  • Tensile testers
  • Digital resistance meters
  • Null-balance acceleration instruments
  • Industrial bench scales
  • Pulse generators
  • Ammeters
  • Power meters
  • Holographic interferometers
  • Sorting machines
  • Overhead cranes
  • Thread gauges
  • Magnetic induction acceleration instruments
  • Shear testers
  • Continuity testers
  • Radiographic flaw detectors
  • Digital multimeters
  • Hipot testers
  • Digital resistance thermometers
  • Calipers
  • Penetrant flaw detectors
  • Verisurf CMM Master
  • Measuring microscopes
  • Eddy current flaw detectors
  • Resonance acceleration instruments
  • Mass flow leak testers
  • Gloss meters
  • Personal computers
  • Height gauges
  • Fatigue testers
  • Bubble leak testers
  • Function generators
  • Viscometers
  • Pin gauges
  • Pi tapes
  • Digital voltmeters DVM
  • Strain gauges
  • Accelerometers
  • Force transducers
  • Metallurgical microscopes
  • Micrometers
  • Hardness testers
  • Color spectrometers
  • Laser shearography flaw detectors
  • Bit error rate testers BERT
  • Hydraulic lifts
  • Vibration and shaker systems
  • Hydraulic pumps
  • Direct current DC power testers
  • Backplane testers
  • Logic test systems
  • Coordinate measuring machines CMM
  • Piezoelectric acceleration instruments
  • Eddy current probes
  • Plug gauges
  • Ductility testers
  • Compression testers
  • Sampling oscilloscopes
  • Calorimetric leak testers
  • Linear or mixed signal equipment
  • Frequency counters
  • Conductivity meters
  • In-circuit testers
  • Multimeters
  • Verisurf 3Dgage
  • Resistance meters
  • Frequency meters
  • Manufacturing defect analyzers MDA
  • Printed circuit board PCB testers
  • Return loss calibrator RLC passive component testers
  • Laser thickness gauges
  • Resistivity meters
  • Depth gauges
  • Beta gauges
  • Optical gauges
  • Environmental chambers
  • Optical comparators

Alternative Job Titles