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Automation Risk Analysis

Will “Film Flat Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Film Flat Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Film Flat Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Recommend necessary corrective actions, based on inspection results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute defect percentages or averages, using formulas and calculators.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Position products, components, or parts for testing.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Collect or select samples for testing or for use as models.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compute usable amounts of items in shipments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Analyze test data, making computations as necessary, to determine test results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Notify supervisors or other personnel of production problems.

Technologies & Software

  • Cybermetrics GAGETrak
  • Atlassian JIRA
  • Computer-aided inspection software
  • Rockwell Automation AI
  • Database software
  • Siemens Industrial AI
  • Dassault Systemes CATIA
  • Skype
  • Gemini (Google)
  • Structured query language SQL
  • Selenium
  • Nova (Amazon)
  • Statistical process control SPC data collection devices
  • Apache Pig
  • Coordinate measuring machine software
  • Claude (Anthropic)
  • DeepSeek
  • Data entry software
  • Microsoft Visio
  • Sight Machine AI
  • Mistral (Mistral AI)
  • Microsoft Outlook
  • Microsoft Word
  • SAP software
  • Computer assisted design software
  • IBM Notes
  • Kimi (Moonshot AI)
  • Verisurf Metrology
  • Microsoft PowerPoint
  • The MathWorks MATLAB
  • Mastercam Design
  • Tolerance analysis software
  • Qwen (Alibaba)
  • Microsoft SharePoint
  • FileMaker Pro
  • Microsoft Excel
  • Dassault Systemes SolidWorks
  • Minitab
  • Label inspection systems
  • Mastercam computer-aided design and manufacturing software
  • ABB AI Robotics
  • R
  • Medical condition coding software
  • Llama (Meta)
  • ChatGPT (OpenAI)
  • Microsoft Office software
  • Autodesk AutoCAD
  • IBM Lotus Notes
  • Grok (xAI)
  • Microsoft Access
  • Design of experiments DOE software
  • Inspection marking systems
  • Wilcox Associates PC-DMIS Inspection Planner
  • Apache Hive
  • Data analysis software
  • Extensible markup language XML
  • Cognex Vision AI
  • Beta gauges
  • Piezoelectric acceleration instruments
  • Hydraulic pumps
  • Digital resistance thermometers
  • Industrial bench scales
  • Magnetic particle flaw detectors
  • Capacitive acceleration instruments
  • Penetrant flaw detectors
  • Digital resistance meters
  • Resistivity meters
  • Pi tapes
  • Mass flow leak testers
  • Gloss meters
  • Vibration and shaker systems
  • Personal computers
  • Hipot testers
  • Printed circuit board PCB testers
  • Force transducers
  • Strain gauges
  • Frequency counters
  • Logic test systems
  • Magnetic induction acceleration instruments
  • Verisurf Master3DGage
  • Depth gauges
  • In-circuit testers
  • Environmental chambers
  • Impact toughness testers
  • Metallurgical microscopes
  • Plug gauges
  • Pin gauges
  • Hardness testers
  • Laser shearography flaw detectors
  • Plotters
  • Compression testers
  • Return loss calibrator RLC passive component testers
  • Digital voltmeters DVM
  • Eddy current probes
  • Micrometers
  • Multimeters
  • Shock testers
  • Fatigue testers
  • Color spectrometers
  • Calorimetric leak testers
  • Power meters
  • Backplane testers
  • Verisurf 3Dgage
  • Eddy current flaw detectors
  • Resonance acceleration instruments
  • Conductivity meters
  • Hydraulic lifts
  • Viscometers
  • Impact hammers
  • Ammeters
  • Shear testers
  • Holographic interferometers
  • Radiographic flaw detectors
  • Calipers
  • Sorting machines
  • Verisurf CMM Master
  • Direct current DC power testers
  • Creep and stress relaxation testers
  • Resistance meters
  • Null-balance acceleration instruments
  • Function generators
  • Thread gauges
  • Bit error rate testers BERT
  • Ductility testers
  • Measuring microscopes
  • Accelerometers
  • Manufacturing defect analyzers MDA
  • Coordinate measuring machines CMM
  • Height gauges
  • Signal generators
  • Optical comparators
  • Frequency meters
  • Linear or mixed signal equipment
  • Moisture meters
  • Bubble leak testers
  • Laser thickness gauges
  • Sampling oscilloscopes
  • Digital multimeters
  • Optical gauges
  • Tensile testers
  • Pulse generators
  • Utrasonic flaw detectors
  • Continuity testers
  • Overhead cranes
  • Forklifts

Alternative Job Titles