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Automation Risk Analysis

Will “Film Flat Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Film Flat Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Film Flat Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Recommend necessary corrective actions, based on inspection results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Analyze test data, making computations as necessary, to determine test results.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compute defect percentages or averages, using formulas and calculators.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Collect or select samples for testing or for use as models.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Notify supervisors or other personnel of production problems.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Position products, components, or parts for testing.

  • Compute usable amounts of items in shipments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

Technologies & Software

  • Microsoft SharePoint
  • Inspection marking systems
  • Computer-aided inspection software
  • Dassault Systemes CATIA
  • Tolerance analysis software
  • Microsoft Outlook
  • ChatGPT (OpenAI)
  • Microsoft Word
  • Siemens Industrial AI
  • IBM Notes
  • SAP software
  • Coordinate measuring machine software
  • Cybermetrics GAGETrak
  • Verisurf Metrology
  • Apache Hive
  • Minitab
  • Database software
  • Selenium
  • IBM Lotus Notes
  • Mastercam Design
  • Rockwell Automation AI
  • Sight Machine AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • DeepSeek
  • Medical condition coding software
  • Microsoft Excel
  • Grok (xAI)
  • Microsoft Access
  • Design of experiments DOE software
  • Microsoft PowerPoint
  • Skype
  • Data analysis software
  • Qwen (Alibaba)
  • The MathWorks MATLAB
  • Mastercam computer-aided design and manufacturing software
  • Label inspection systems
  • Llama (Meta)
  • Apache Pig
  • Dassault Systemes SolidWorks
  • Claude (Anthropic)
  • Statistical process control SPC data collection devices
  • Computer assisted design software
  • Cognex Vision AI
  • FileMaker Pro
  • Mistral (Mistral AI)
  • Gemini (Google)
  • Autodesk AutoCAD
  • Microsoft Office software
  • Data entry software
  • Kimi (Moonshot AI)
  • ABB AI Robotics
  • R
  • Structured query language SQL
  • Atlassian JIRA
  • Nova (Amazon)
  • Extensible markup language XML
  • Microsoft Visio
  • Magnetic particle flaw detectors
  • Impact hammers
  • Sampling oscilloscopes
  • Utrasonic flaw detectors
  • Frequency meters
  • Return loss calibrator RLC passive component testers
  • Gloss meters
  • Capacitive acceleration instruments
  • Backplane testers
  • Power meters
  • Eddy current flaw detectors
  • Resistivity meters
  • Pi tapes
  • Optical comparators
  • Industrial bench scales
  • Penetrant flaw detectors
  • Shear testers
  • Beta gauges
  • Hipot testers
  • Personal computers
  • Measuring microscopes
  • Direct current DC power testers
  • Coordinate measuring machines CMM
  • Pin gauges
  • Moisture meters
  • Printed circuit board PCB testers
  • Conductivity meters
  • Hardness testers
  • Optical gauges
  • Forklifts
  • Color spectrometers
  • Strain gauges
  • Null-balance acceleration instruments
  • Radiographic flaw detectors
  • Linear or mixed signal equipment
  • Impact toughness testers
  • Ammeters
  • Tensile testers
  • Digital resistance meters
  • Frequency counters
  • Laser shearography flaw detectors
  • Environmental chambers
  • Bubble leak testers
  • Magnetic induction acceleration instruments
  • Sorting machines
  • Resistance meters
  • Continuity testers
  • Logic test systems
  • Depth gauges
  • Calorimetric leak testers
  • Signal generators
  • Hydraulic lifts
  • Force transducers
  • Bit error rate testers BERT
  • Verisurf Master3DGage
  • Multimeters
  • Verisurf CMM Master
  • Overhead cranes
  • Thread gauges
  • Ductility testers
  • Height gauges
  • Digital multimeters
  • Laser thickness gauges
  • Viscometers
  • In-circuit testers
  • Compression testers
  • Metallurgical microscopes
  • Function generators
  • Plotters
  • Accelerometers
  • Mass flow leak testers
  • Calipers
  • Resonance acceleration instruments
  • Fatigue testers
  • Creep and stress relaxation testers
  • Verisurf 3Dgage
  • Holographic interferometers
  • Digital resistance thermometers
  • Hydraulic pumps
  • Piezoelectric acceleration instruments
  • Vibration and shaker systems
  • Manufacturing defect analyzers MDA
  • Micrometers
  • Eddy current probes
  • Pulse generators
  • Plug gauges
  • Digital voltmeters DVM
  • Shock testers

Alternative Job Titles