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Automation Risk Analysis

Will “Film Flat Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Film Flat Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Film Flat Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Notify supervisors or other personnel of production problems.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compute usable amounts of items in shipments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Collect or select samples for testing or for use as models.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Position products, components, or parts for testing.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Recommend necessary corrective actions, based on inspection results.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compute defect percentages or averages, using formulas and calculators.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Analyze test data, making computations as necessary, to determine test results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

Technologies & Software

  • R
  • DeepSeek
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Visio
  • Mastercam Design
  • Microsoft Outlook
  • ChatGPT (OpenAI)
  • Microsoft PowerPoint
  • Extensible markup language XML
  • Label inspection systems
  • SAP software
  • ABB AI Robotics
  • Inspection marking systems
  • The MathWorks MATLAB
  • Autodesk AutoCAD
  • Dassault Systemes CATIA
  • Dassault Systemes SolidWorks
  • Siemens Industrial AI
  • Selenium
  • IBM Notes
  • Grok (xAI)
  • Database software
  • Microsoft Excel
  • Wilcox Associates PC-DMIS Inspection Planner
  • Atlassian JIRA
  • Computer assisted design software
  • Data entry software
  • Rockwell Automation AI
  • Minitab
  • Microsoft Word
  • IBM Lotus Notes
  • Gemini (Google)
  • Coordinate measuring machine software
  • Statistical process control SPC data collection devices
  • Data analysis software
  • Verisurf Metrology
  • Medical condition coding software
  • Apache Hive
  • Kimi (Moonshot AI)
  • Structured query language SQL
  • Design of experiments DOE software
  • Cybermetrics GAGETrak
  • FileMaker Pro
  • Tolerance analysis software
  • Qwen (Alibaba)
  • Cognex Vision AI
  • Sight Machine AI
  • Mistral (Mistral AI)
  • Computer-aided inspection software
  • Llama (Meta)
  • Claude (Anthropic)
  • Apache Pig
  • Microsoft Access
  • Microsoft Office software
  • Microsoft SharePoint
  • Skype
  • Nova (Amazon)
  • Shear testers
  • Micrometers
  • Industrial bench scales
  • Impact toughness testers
  • Verisurf 3Dgage
  • Conductivity meters
  • Color spectrometers
  • Height gauges
  • Utrasonic flaw detectors
  • Direct current DC power testers
  • Verisurf CMM Master
  • Strain gauges
  • Bit error rate testers BERT
  • Calorimetric leak testers
  • Eddy current probes
  • Compression testers
  • Manufacturing defect analyzers MDA
  • Digital voltmeters DVM
  • Impact hammers
  • Forklifts
  • Hipot testers
  • Shock testers
  • Continuity testers
  • Depth gauges
  • Metallurgical microscopes
  • Linear or mixed signal equipment
  • Power meters
  • Laser shearography flaw detectors
  • Hydraulic lifts
  • Personal computers
  • Logic test systems
  • Environmental chambers
  • Printed circuit board PCB testers
  • Digital resistance meters
  • Creep and stress relaxation testers
  • Beta gauges
  • Capacitive acceleration instruments
  • Accelerometers
  • Hardness testers
  • Function generators
  • Eddy current flaw detectors
  • Sampling oscilloscopes
  • Pulse generators
  • Resonance acceleration instruments
  • Ammeters
  • Sorting machines
  • Mass flow leak testers
  • Signal generators
  • Plug gauges
  • Radiographic flaw detectors
  • Pi tapes
  • Frequency counters
  • Force transducers
  • Resistance meters
  • Hydraulic pumps
  • Vibration and shaker systems
  • Plotters
  • Measuring microscopes
  • Digital resistance thermometers
  • Null-balance acceleration instruments
  • Moisture meters
  • Verisurf Master3DGage
  • Magnetic induction acceleration instruments
  • Laser thickness gauges
  • Pin gauges
  • Calipers
  • Overhead cranes
  • Frequency meters
  • Penetrant flaw detectors
  • Digital multimeters
  • Holographic interferometers
  • Bubble leak testers
  • Optical comparators
  • In-circuit testers
  • Coordinate measuring machines CMM
  • Fatigue testers
  • Optical gauges
  • Resistivity meters
  • Magnetic particle flaw detectors
  • Thread gauges
  • Tensile testers
  • Return loss calibrator RLC passive component testers
  • Viscometers
  • Multimeters
  • Gloss meters
  • Piezoelectric acceleration instruments
  • Backplane testers
  • Ductility testers

Alternative Job Titles