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Automation Risk Analysis

Will “Film Flat Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Film Flat Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Film Flat Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compute usable amounts of items in shipments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Recommend necessary corrective actions, based on inspection results.

  • Collect or select samples for testing or for use as models.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Position products, components, or parts for testing.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Notify supervisors or other personnel of production problems.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

Technologies & Software

  • Tolerance analysis software
  • Skype
  • Computer-aided inspection software
  • Microsoft Visio
  • Grok (xAI)
  • Microsoft Office software
  • Siemens Industrial AI
  • Sight Machine AI
  • Data entry software
  • IBM Notes
  • Microsoft Word
  • Inspection marking systems
  • Apache Pig
  • Kimi (Moonshot AI)
  • Gemini (Google)
  • Microsoft SharePoint
  • Data analysis software
  • Cognex Vision AI
  • Mastercam computer-aided design and manufacturing software
  • DeepSeek
  • Microsoft PowerPoint
  • Atlassian JIRA
  • Autodesk AutoCAD
  • Design of experiments DOE software
  • Database software
  • Statistical process control SPC data collection devices
  • Microsoft Outlook
  • FileMaker Pro
  • Nova (Amazon)
  • Minitab
  • Microsoft Excel
  • Wilcox Associates PC-DMIS Inspection Planner
  • Llama (Meta)
  • SAP software
  • Apache Hive
  • Qwen (Alibaba)
  • Dassault Systemes SolidWorks
  • Coordinate measuring machine software
  • Claude (Anthropic)
  • Dassault Systemes CATIA
  • Medical condition coding software
  • Extensible markup language XML
  • R
  • Computer assisted design software
  • Verisurf Metrology
  • Selenium
  • ChatGPT (OpenAI)
  • Mistral (Mistral AI)
  • The MathWorks MATLAB
  • Label inspection systems
  • Rockwell Automation AI
  • Cybermetrics GAGETrak
  • Structured query language SQL
  • IBM Lotus Notes
  • Mastercam Design
  • Microsoft Access
  • ABB AI Robotics
  • Impact hammers
  • Forklifts
  • Power meters
  • Ammeters
  • Calorimetric leak testers
  • Pulse generators
  • Eddy current probes
  • Verisurf 3Dgage
  • Null-balance acceleration instruments
  • Metallurgical microscopes
  • Radiographic flaw detectors
  • Conductivity meters
  • Tensile testers
  • Signal generators
  • Ductility testers
  • Accelerometers
  • Measuring microscopes
  • Penetrant flaw detectors
  • Digital resistance meters
  • Frequency meters
  • Capacitive acceleration instruments
  • Digital multimeters
  • Micrometers
  • Linear or mixed signal equipment
  • In-circuit testers
  • Multimeters
  • Thread gauges
  • Resistance meters
  • Hydraulic pumps
  • Depth gauges
  • Eddy current flaw detectors
  • Creep and stress relaxation testers
  • Utrasonic flaw detectors
  • Laser shearography flaw detectors
  • Backplane testers
  • Logic test systems
  • Shear testers
  • Resonance acceleration instruments
  • Plotters
  • Strain gauges
  • Verisurf CMM Master
  • Verisurf Master3DGage
  • Compression testers
  • Manufacturing defect analyzers MDA
  • Return loss calibrator RLC passive component testers
  • Plug gauges
  • Hydraulic lifts
  • Vibration and shaker systems
  • Industrial bench scales
  • Impact toughness testers
  • Optical gauges
  • Holographic interferometers
  • Optical comparators
  • Pin gauges
  • Magnetic induction acceleration instruments
  • Magnetic particle flaw detectors
  • Fatigue testers
  • Sampling oscilloscopes
  • Height gauges
  • Force transducers
  • Environmental chambers
  • Bubble leak testers
  • Laser thickness gauges
  • Color spectrometers
  • Pi tapes
  • Shock testers
  • Calipers
  • Resistivity meters
  • Frequency counters
  • Moisture meters
  • Gloss meters
  • Mass flow leak testers
  • Hardness testers
  • Printed circuit board PCB testers
  • Direct current DC power testers
  • Digital voltmeters DVM
  • Coordinate measuring machines CMM
  • Hipot testers
  • Sorting machines
  • Digital resistance thermometers
  • Function generators
  • Piezoelectric acceleration instruments
  • Beta gauges
  • Viscometers
  • Overhead cranes
  • Bit error rate testers BERT
  • Personal computers
  • Continuity testers

Alternative Job Titles