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Automation Risk Analysis

Will “Plate Gauger” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Plate Gauger” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Plate Gauger” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Position products, components, or parts for testing.

  • Recommend necessary corrective actions, based on inspection results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Collect or select samples for testing or for use as models.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute defect percentages or averages, using formulas and calculators.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Notify supervisors or other personnel of production problems.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute usable amounts of items in shipments.

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  • Dassault Systemes SolidWorks
  • Database software
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  • DeepSeek
  • Cognex Vision AI
  • Microsoft Outlook
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  • Autodesk AutoCAD
  • Mastercam Design
  • Inspection marking systems
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  • Verisurf Metrology
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  • Selenium
  • ChatGPT (OpenAI)
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  • The MathWorks MATLAB
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  • Design of experiments DOE software
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  • R
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  • Digital voltmeters DVM
  • Calipers
  • Digital multimeters
  • Optical gauges
  • Creep and stress relaxation testers
  • Impact hammers
  • Sorting machines
  • Multimeters
  • Depth gauges
  • Compression testers
  • Gloss meters
  • Color spectrometers
  • Function generators
  • Mass flow leak testers
  • Vibration and shaker systems
  • Ductility testers
  • Hipot testers
  • Pin gauges
  • Linear or mixed signal equipment
  • Eddy current flaw detectors
  • Verisurf CMM Master
  • Plug gauges
  • Forklifts
  • Return loss calibrator RLC passive component testers
  • Optical comparators
  • Height gauges
  • Hardness testers
  • Thread gauges
  • Laser thickness gauges
  • Verisurf Master3DGage
  • Impact toughness testers
  • Capacitive acceleration instruments
  • Overhead cranes
  • Frequency counters
  • Force transducers
  • Tensile testers
  • Magnetic induction acceleration instruments
  • Hydraulic lifts
  • Eddy current probes
  • Environmental chambers
  • Strain gauges
  • Industrial bench scales
  • Magnetic particle flaw detectors
  • Bit error rate testers BERT
  • Fatigue testers
  • Verisurf 3Dgage
  • Continuity testers
  • Penetrant flaw detectors
  • Direct current DC power testers
  • Digital resistance meters
  • Metallurgical microscopes
  • Piezoelectric acceleration instruments
  • Logic test systems
  • Backplane testers
  • Signal generators
  • Calorimetric leak testers
  • In-circuit testers
  • Manufacturing defect analyzers MDA
  • Resistance meters
  • Radiographic flaw detectors
  • Shear testers
  • Bubble leak testers
  • Null-balance acceleration instruments
  • Resistivity meters
  • Beta gauges
  • Accelerometers
  • Micrometers
  • Power meters
  • Resonance acceleration instruments
  • Ammeters
  • Pulse generators
  • Printed circuit board PCB testers
  • Hydraulic pumps
  • Moisture meters
  • Measuring microscopes
  • Viscometers
  • Personal computers
  • Sampling oscilloscopes
  • Shock testers
  • Pi tapes
  • Holographic interferometers
  • Frequency meters
  • Digital resistance thermometers
  • Plotters
  • Coordinate measuring machines CMM
  • Utrasonic flaw detectors
  • Conductivity meters
  • Laser shearography flaw detectors

Alternative Job Titles