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Automation Risk Analysis

Will “Plate Gauger” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Plate Gauger” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Plate Gauger” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Collect or select samples for testing or for use as models.

  • Compute defect percentages or averages, using formulas and calculators.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Position products, components, or parts for testing.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Recommend necessary corrective actions, based on inspection results.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compute usable amounts of items in shipments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Notify supervisors or other personnel of production problems.

Technologies & Software

  • DeepSeek
  • SAP software
  • Computer-aided inspection software
  • IBM Notes
  • Mastercam Design
  • FileMaker Pro
  • Selenium
  • R
  • Grok (xAI)
  • Siemens Industrial AI
  • Data entry software
  • ChatGPT (OpenAI)
  • Mastercam computer-aided design and manufacturing software
  • The MathWorks MATLAB
  • Inspection marking systems
  • Structured query language SQL
  • Microsoft PowerPoint
  • Microsoft Excel
  • Sight Machine AI
  • Atlassian JIRA
  • Microsoft Outlook
  • Cognex Vision AI
  • Database software
  • Verisurf Metrology
  • Label inspection systems
  • Mistral (Mistral AI)
  • Rockwell Automation AI
  • Medical condition coding software
  • Microsoft Visio
  • Gemini (Google)
  • Apache Pig
  • Claude (Anthropic)
  • Tolerance analysis software
  • Microsoft Access
  • Skype
  • Microsoft SharePoint
  • Microsoft Word
  • Apache Hive
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Office software
  • Llama (Meta)
  • Minitab
  • Statistical process control SPC data collection devices
  • ABB AI Robotics
  • Cybermetrics GAGETrak
  • Extensible markup language XML
  • Nova (Amazon)
  • Design of experiments DOE software
  • Autodesk AutoCAD
  • Computer assisted design software
  • IBM Lotus Notes
  • Coordinate measuring machine software
  • Qwen (Alibaba)
  • Dassault Systemes CATIA
  • Kimi (Moonshot AI)
  • Dassault Systemes SolidWorks
  • Data analysis software
  • Hydraulic pumps
  • Frequency meters
  • Shear testers
  • Resistance meters
  • Ammeters
  • Creep and stress relaxation testers
  • Magnetic particle flaw detectors
  • Sorting machines
  • Ductility testers
  • Tensile testers
  • Optical comparators
  • Printed circuit board PCB testers
  • Capacitive acceleration instruments
  • Sampling oscilloscopes
  • Return loss calibrator RLC passive component testers
  • Personal computers
  • Overhead cranes
  • Compression testers
  • Verisurf CMM Master
  • Null-balance acceleration instruments
  • Eddy current flaw detectors
  • Calorimetric leak testers
  • Digital voltmeters DVM
  • Viscometers
  • Holographic interferometers
  • Signal generators
  • Vibration and shaker systems
  • Bubble leak testers
  • Hardness testers
  • Gloss meters
  • Pin gauges
  • Eddy current probes
  • Color spectrometers
  • Micrometers
  • Verisurf Master3DGage
  • Logic test systems
  • Metallurgical microscopes
  • Resonance acceleration instruments
  • Thread gauges
  • Digital resistance meters
  • Power meters
  • Plug gauges
  • In-circuit testers
  • Utrasonic flaw detectors
  • Strain gauges
  • Hipot testers
  • Height gauges
  • Function generators
  • Industrial bench scales
  • Environmental chambers
  • Frequency counters
  • Linear or mixed signal equipment
  • Multimeters
  • Backplane testers
  • Accelerometers
  • Depth gauges
  • Conductivity meters
  • Bit error rate testers BERT
  • Hydraulic lifts
  • Penetrant flaw detectors
  • Optical gauges
  • Piezoelectric acceleration instruments
  • Digital multimeters
  • Laser shearography flaw detectors
  • Verisurf 3Dgage
  • Beta gauges
  • Pulse generators
  • Digital resistance thermometers
  • Impact hammers
  • Force transducers
  • Magnetic induction acceleration instruments
  • Mass flow leak testers
  • Laser thickness gauges
  • Radiographic flaw detectors
  • Continuity testers
  • Direct current DC power testers
  • Plotters
  • Pi tapes
  • Impact toughness testers
  • Resistivity meters
  • Coordinate measuring machines CMM
  • Calipers
  • Shock testers
  • Manufacturing defect analyzers MDA
  • Fatigue testers
  • Forklifts
  • Measuring microscopes
  • Moisture meters

Alternative Job Titles