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Automation Risk Analysis

Will “Roller Checker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Roller Checker” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Roller Checker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Collect or select samples for testing or for use as models.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Recommend necessary corrective actions, based on inspection results.

  • Position products, components, or parts for testing.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compute usable amounts of items in shipments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Notify supervisors or other personnel of production problems.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Monitor machines that automatically measure, sort, or inspect products.

Technologies & Software

  • Computer assisted design software
  • Tolerance analysis software
  • Minitab
  • Microsoft Excel
  • Data analysis software
  • Computer-aided inspection software
  • Llama (Meta)
  • Extensible markup language XML
  • Sight Machine AI
  • Microsoft SharePoint
  • Coordinate measuring machine software
  • SAP software
  • FileMaker Pro
  • Structured query language SQL
  • Dassault Systemes CATIA
  • Apache Hive
  • The MathWorks MATLAB
  • Design of experiments DOE software
  • Microsoft Office software
  • Selenium
  • Microsoft Access
  • Atlassian JIRA
  • Verisurf Metrology
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Outlook
  • DeepSeek
  • R
  • Mastercam Design
  • Microsoft Visio
  • ABB AI Robotics
  • Skype
  • Data entry software
  • Label inspection systems
  • Qwen (Alibaba)
  • Gemini (Google)
  • Apache Pig
  • Inspection marking systems
  • Microsoft Word
  • Nova (Amazon)
  • Rockwell Automation AI
  • IBM Lotus Notes
  • Autodesk AutoCAD
  • Microsoft PowerPoint
  • Mistral (Mistral AI)
  • Medical condition coding software
  • IBM Notes
  • Claude (Anthropic)
  • Statistical process control SPC data collection devices
  • Database software
  • ChatGPT (OpenAI)
  • Dassault Systemes SolidWorks
  • Cybermetrics GAGETrak
  • Grok (xAI)
  • Kimi (Moonshot AI)
  • Siemens Industrial AI
  • Mastercam computer-aided design and manufacturing software
  • Cognex Vision AI
  • Return loss calibrator RLC passive component testers
  • Calipers
  • Verisurf CMM Master
  • Bit error rate testers BERT
  • Hardness testers
  • Plotters
  • Backplane testers
  • Sampling oscilloscopes
  • Optical comparators
  • Printed circuit board PCB testers
  • Logic test systems
  • Resistivity meters
  • Creep and stress relaxation testers
  • Environmental chambers
  • Digital voltmeters DVM
  • Continuity testers
  • Sorting machines
  • Fatigue testers
  • Magnetic particle flaw detectors
  • Mass flow leak testers
  • Hydraulic pumps
  • Calorimetric leak testers
  • Function generators
  • Accelerometers
  • Force transducers
  • Penetrant flaw detectors
  • Pi tapes
  • Pin gauges
  • Plug gauges
  • Thread gauges
  • Digital resistance meters
  • In-circuit testers
  • Shock testers
  • Depth gauges
  • Strain gauges
  • Impact toughness testers
  • Bubble leak testers
  • Magnetic induction acceleration instruments
  • Laser thickness gauges
  • Direct current DC power testers
  • Laser shearography flaw detectors
  • Eddy current flaw detectors
  • Pulse generators
  • Utrasonic flaw detectors
  • Hipot testers
  • Gloss meters
  • Impact hammers
  • Linear or mixed signal equipment
  • Frequency counters
  • Manufacturing defect analyzers MDA
  • Ammeters
  • Conductivity meters
  • Micrometers
  • Height gauges
  • Viscometers
  • Personal computers
  • Beta gauges
  • Moisture meters
  • Overhead cranes
  • Tensile testers
  • Vibration and shaker systems
  • Industrial bench scales
  • Coordinate measuring machines CMM
  • Resistance meters
  • Shear testers
  • Metallurgical microscopes
  • Color spectrometers
  • Hydraulic lifts
  • Verisurf Master3DGage
  • Digital resistance thermometers
  • Verisurf 3Dgage
  • Optical gauges
  • Multimeters
  • Eddy current probes
  • Capacitive acceleration instruments
  • Compression testers
  • Ductility testers
  • Null-balance acceleration instruments
  • Resonance acceleration instruments
  • Signal generators
  • Digital multimeters
  • Holographic interferometers
  • Frequency meters
  • Measuring microscopes
  • Piezoelectric acceleration instruments
  • Radiographic flaw detectors
  • Forklifts
  • Power meters

Alternative Job Titles