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Automation Risk Analysis

Will “Roller Checker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Roller Checker” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Roller Checker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Recommend necessary corrective actions, based on inspection results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compute usable amounts of items in shipments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Position products, components, or parts for testing.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Notify supervisors or other personnel of production problems.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Collect or select samples for testing or for use as models.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

Technologies & Software

  • Coordinate measuring machine software
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Outlook
  • Selenium
  • Cognex Vision AI
  • ABB AI Robotics
  • Microsoft SharePoint
  • Microsoft Access
  • Microsoft Excel
  • Grok (xAI)
  • Autodesk AutoCAD
  • Microsoft Visio
  • Data entry software
  • Qwen (Alibaba)
  • IBM Notes
  • Minitab
  • Statistical process control SPC data collection devices
  • Rockwell Automation AI
  • Apache Hive
  • Atlassian JIRA
  • Gemini (Google)
  • Mastercam Design
  • Microsoft Word
  • Design of experiments DOE software
  • Dassault Systemes SolidWorks
  • Microsoft PowerPoint
  • FileMaker Pro
  • Computer assisted design software
  • Sight Machine AI
  • Extensible markup language XML
  • Kimi (Moonshot AI)
  • Nova (Amazon)
  • Structured query language SQL
  • ChatGPT (OpenAI)
  • Mistral (Mistral AI)
  • Computer-aided inspection software
  • The MathWorks MATLAB
  • Cybermetrics GAGETrak
  • IBM Lotus Notes
  • Medical condition coding software
  • Llama (Meta)
  • Dassault Systemes CATIA
  • Tolerance analysis software
  • Label inspection systems
  • Claude (Anthropic)
  • Siemens Industrial AI
  • Verisurf Metrology
  • Skype
  • Database software
  • Data analysis software
  • Wilcox Associates PC-DMIS Inspection Planner
  • R
  • SAP software
  • Apache Pig
  • DeepSeek
  • Microsoft Office software
  • Inspection marking systems
  • Creep and stress relaxation testers
  • Manufacturing defect analyzers MDA
  • Conductivity meters
  • Sampling oscilloscopes
  • Continuity testers
  • Signal generators
  • Tensile testers
  • Hipot testers
  • Shear testers
  • Resonance acceleration instruments
  • In-circuit testers
  • Power meters
  • Digital voltmeters DVM
  • Magnetic particle flaw detectors
  • Laser thickness gauges
  • Overhead cranes
  • Pin gauges
  • Resistivity meters
  • Holographic interferometers
  • Accelerometers
  • Digital multimeters
  • Penetrant flaw detectors
  • Thread gauges
  • Optical gauges
  • Bubble leak testers
  • Calorimetric leak testers
  • Frequency meters
  • Strain gauges
  • Bit error rate testers BERT
  • Viscometers
  • Coordinate measuring machines CMM
  • Calipers
  • Environmental chambers
  • Industrial bench scales
  • Hydraulic pumps
  • Eddy current flaw detectors
  • Verisurf CMM Master
  • Micrometers
  • Direct current DC power testers
  • Impact hammers
  • Vibration and shaker systems
  • Eddy current probes
  • Magnetic induction acceleration instruments
  • Impact toughness testers
  • Pulse generators
  • Force transducers
  • Beta gauges
  • Null-balance acceleration instruments
  • Optical comparators
  • Plotters
  • Compression testers
  • Resistance meters
  • Frequency counters
  • Forklifts
  • Digital resistance thermometers
  • Logic test systems
  • Backplane testers
  • Piezoelectric acceleration instruments
  • Ammeters
  • Personal computers
  • Linear or mixed signal equipment
  • Pi tapes
  • Shock testers
  • Verisurf Master3DGage
  • Capacitive acceleration instruments
  • Depth gauges
  • Fatigue testers
  • Mass flow leak testers
  • Radiographic flaw detectors
  • Hydraulic lifts
  • Laser shearography flaw detectors
  • Verisurf 3Dgage
  • Plug gauges
  • Hardness testers
  • Return loss calibrator RLC passive component testers
  • Printed circuit board PCB testers
  • Utrasonic flaw detectors
  • Sorting machines
  • Function generators
  • Ductility testers
  • Digital resistance meters
  • Metallurgical microscopes
  • Color spectrometers
  • Multimeters
  • Moisture meters
  • Height gauges
  • Gloss meters
  • Measuring microscopes

Alternative Job Titles