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Automation Risk Analysis

Will “Wheel and Pinion Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Wheel and Pinion Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Wheel and Pinion Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Position products, components, or parts for testing.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Notify supervisors or other personnel of production problems.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Collect or select samples for testing or for use as models.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute usable amounts of items in shipments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Recommend necessary corrective actions, based on inspection results.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

Technologies & Software

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  • Verisurf Metrology
  • Microsoft SharePoint
  • The MathWorks MATLAB
  • ABB AI Robotics
  • Grok (xAI)
  • Tolerance analysis software
  • Label inspection systems
  • Design of experiments DOE software
  • Data analysis software
  • Siemens Industrial AI
  • Apache Hive
  • Nova (Amazon)
  • DeepSeek
  • Autodesk AutoCAD
  • Apache Pig
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Access
  • Dassault Systemes SolidWorks
  • Statistical process control SPC data collection devices
  • Gemini (Google)
  • ChatGPT (OpenAI)
  • Microsoft PowerPoint
  • R
  • Microsoft Word
  • Selenium
  • IBM Lotus Notes
  • Coordinate measuring machine software
  • Microsoft Visio
  • Atlassian JIRA
  • Medical condition coding software
  • FileMaker Pro
  • Microsoft Outlook
  • Mastercam Design
  • Computer-aided inspection software
  • Inspection marking systems
  • Microsoft Excel
  • Microsoft Office software
  • Data entry software
  • Extensible markup language XML
  • Mastercam computer-aided design and manufacturing software
  • Computer assisted design software
  • Dassault Systemes CATIA
  • Mistral (Mistral AI)
  • Minitab
  • Qwen (Alibaba)
  • Rockwell Automation AI
  • IBM Notes
  • Llama (Meta)
  • Sight Machine AI
  • Database software
  • Cognex Vision AI
  • Impact toughness testers
  • Color spectrometers
  • Measuring microscopes
  • Bubble leak testers
  • Thread gauges
  • Digital resistance meters
  • Optical comparators
  • Power meters
  • Signal generators
  • Hardness testers
  • Pi tapes
  • Accelerometers
  • Utrasonic flaw detectors
  • Viscometers
  • Gloss meters
  • Holographic interferometers
  • Metallurgical microscopes
  • Height gauges
  • Verisurf CMM Master
  • Verisurf Master3DGage
  • Ductility testers
  • Fatigue testers
  • Force transducers
  • Hydraulic lifts
  • Forklifts
  • Digital voltmeters DVM
  • Digital multimeters
  • Sorting machines
  • Compression testers
  • Shock testers
  • Laser thickness gauges
  • Magnetic induction acceleration instruments
  • Verisurf 3Dgage
  • Penetrant flaw detectors
  • Return loss calibrator RLC passive component testers
  • Eddy current probes
  • Radiographic flaw detectors
  • Resistivity meters
  • Capacitive acceleration instruments
  • Strain gauges
  • Hipot testers
  • Null-balance acceleration instruments
  • Optical gauges
  • Depth gauges
  • Mass flow leak testers
  • Resonance acceleration instruments
  • Backplane testers
  • Linear or mixed signal equipment
  • Conductivity meters
  • Calorimetric leak testers
  • Frequency counters
  • Personal computers
  • Pin gauges
  • Coordinate measuring machines CMM
  • Resistance meters
  • Hydraulic pumps
  • Sampling oscilloscopes
  • Printed circuit board PCB testers
  • Multimeters
  • Plug gauges
  • Piezoelectric acceleration instruments
  • Micrometers
  • Digital resistance thermometers
  • Frequency meters
  • Moisture meters
  • Tensile testers
  • Logic test systems
  • Plotters
  • Impact hammers
  • Magnetic particle flaw detectors
  • Continuity testers
  • Environmental chambers
  • In-circuit testers
  • Eddy current flaw detectors
  • Direct current DC power testers
  • Vibration and shaker systems
  • Beta gauges
  • Industrial bench scales
  • Calipers
  • Creep and stress relaxation testers
  • Pulse generators
  • Ammeters
  • Manufacturing defect analyzers MDA
  • Function generators
  • Shear testers
  • Bit error rate testers BERT
  • Laser shearography flaw detectors
  • Overhead cranes

Alternative Job Titles