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Automation Risk Analysis

Will “Wheel and Pinion Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Wheel and Pinion Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Wheel and Pinion Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Analyze test data, making computations as necessary, to determine test results.

  • Collect or select samples for testing or for use as models.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute usable amounts of items in shipments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Notify supervisors or other personnel of production problems.

  • Recommend necessary corrective actions, based on inspection results.

  • Position products, components, or parts for testing.

Technologies & Software

  • Extensible markup language XML
  • Cognex Vision AI
  • Microsoft Outlook
  • Nova (Amazon)
  • Computer-aided inspection software
  • Statistical process control SPC data collection devices
  • Selenium
  • Inspection marking systems
  • IBM Lotus Notes
  • Database software
  • Siemens Industrial AI
  • Computer assisted design software
  • Coordinate measuring machine software
  • ChatGPT (OpenAI)
  • Data entry software
  • Verisurf Metrology
  • R
  • Label inspection systems
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Visio
  • Microsoft Office software
  • Qwen (Alibaba)
  • Mastercam Design
  • Llama (Meta)
  • Claude (Anthropic)
  • Rockwell Automation AI
  • Grok (xAI)
  • Apache Hive
  • Microsoft Access
  • Gemini (Google)
  • Atlassian JIRA
  • Microsoft Word
  • IBM Notes
  • Kimi (Moonshot AI)
  • Microsoft SharePoint
  • The MathWorks MATLAB
  • DeepSeek
  • ABB AI Robotics
  • Cybermetrics GAGETrak
  • Data analysis software
  • Tolerance analysis software
  • SAP software
  • Skype
  • Minitab
  • Mistral (Mistral AI)
  • Microsoft Excel
  • Design of experiments DOE software
  • Microsoft PowerPoint
  • Medical condition coding software
  • Structured query language SQL
  • Wilcox Associates PC-DMIS Inspection Planner
  • Dassault Systemes SolidWorks
  • Dassault Systemes CATIA
  • Sight Machine AI
  • Apache Pig
  • FileMaker Pro
  • Autodesk AutoCAD
  • Verisurf CMM Master
  • Resonance acceleration instruments
  • Plotters
  • Hydraulic lifts
  • Calipers
  • Hipot testers
  • Environmental chambers
  • Industrial bench scales
  • Overhead cranes
  • Backplane testers
  • Hardness testers
  • Optical comparators
  • Holographic interferometers
  • Thread gauges
  • Mass flow leak testers
  • Null-balance acceleration instruments
  • Force transducers
  • Eddy current flaw detectors
  • Logic test systems
  • In-circuit testers
  • Moisture meters
  • Height gauges
  • Multimeters
  • Frequency counters
  • Linear or mixed signal equipment
  • Sorting machines
  • Viscometers
  • Compression testers
  • Hydraulic pumps
  • Verisurf 3Dgage
  • Digital resistance thermometers
  • Pi tapes
  • Coordinate measuring machines CMM
  • Shock testers
  • Eddy current probes
  • Laser thickness gauges
  • Fatigue testers
  • Radiographic flaw detectors
  • Conductivity meters
  • Verisurf Master3DGage
  • Creep and stress relaxation testers
  • Continuity testers
  • Capacitive acceleration instruments
  • Micrometers
  • Penetrant flaw detectors
  • Magnetic particle flaw detectors
  • Resistivity meters
  • Color spectrometers
  • Gloss meters
  • Digital voltmeters DVM
  • Function generators
  • Frequency meters
  • Piezoelectric acceleration instruments
  • Pin gauges
  • Vibration and shaker systems
  • Depth gauges
  • Utrasonic flaw detectors
  • Plug gauges
  • Ductility testers
  • Shear testers
  • Impact hammers
  • Power meters
  • Pulse generators
  • Manufacturing defect analyzers MDA
  • Impact toughness testers
  • Forklifts
  • Printed circuit board PCB testers
  • Metallurgical microscopes
  • Sampling oscilloscopes
  • Tensile testers
  • Magnetic induction acceleration instruments
  • Calorimetric leak testers
  • Digital resistance meters
  • Ammeters
  • Bit error rate testers BERT
  • Resistance meters
  • Strain gauges
  • Digital multimeters
  • Measuring microscopes
  • Accelerometers
  • Personal computers
  • Laser shearography flaw detectors
  • Return loss calibrator RLC passive component testers
  • Optical gauges
  • Signal generators
  • Beta gauges
  • Direct current DC power testers
  • Bubble leak testers

Alternative Job Titles