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Automation Risk Analysis

Will “Wheel and Pinion Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Wheel and Pinion Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Wheel and Pinion Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Notify supervisors or other personnel of production problems.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compute defect percentages or averages, using formulas and calculators.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Position products, components, or parts for testing.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compute usable amounts of items in shipments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Collect or select samples for testing or for use as models.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Discard or reject products, materials, or equipment not meeting specifications.

Technologies & Software

  • Kimi (Moonshot AI)
  • Sight Machine AI
  • DeepSeek
  • Skype
  • IBM Notes
  • Wilcox Associates PC-DMIS Inspection Planner
  • Apache Pig
  • Microsoft Excel
  • ABB AI Robotics
  • Microsoft Visio
  • Atlassian JIRA
  • Gemini (Google)
  • Dassault Systemes CATIA
  • Statistical process control SPC data collection devices
  • Selenium
  • Microsoft Word
  • Extensible markup language XML
  • R
  • Coordinate measuring machine software
  • Data analysis software
  • Medical condition coding software
  • Computer assisted design software
  • Inspection marking systems
  • Tolerance analysis software
  • Microsoft Office software
  • Microsoft Access
  • Design of experiments DOE software
  • Database software
  • Apache Hive
  • Microsoft Outlook
  • Microsoft SharePoint
  • Claude (Anthropic)
  • Minitab
  • Structured query language SQL
  • Rockwell Automation AI
  • Siemens Industrial AI
  • Data entry software
  • FileMaker Pro
  • IBM Lotus Notes
  • Cognex Vision AI
  • Microsoft PowerPoint
  • Autodesk AutoCAD
  • Llama (Meta)
  • ChatGPT (OpenAI)
  • Nova (Amazon)
  • Cybermetrics GAGETrak
  • Label inspection systems
  • Mastercam computer-aided design and manufacturing software
  • The MathWorks MATLAB
  • Qwen (Alibaba)
  • Computer-aided inspection software
  • Mistral (Mistral AI)
  • Verisurf Metrology
  • Mastercam Design
  • Grok (xAI)
  • SAP software
  • Dassault Systemes SolidWorks
  • Digital voltmeters DVM
  • Piezoelectric acceleration instruments
  • Force transducers
  • Digital resistance meters
  • Frequency counters
  • Verisurf 3Dgage
  • Environmental chambers
  • Null-balance acceleration instruments
  • Eddy current flaw detectors
  • Laser thickness gauges
  • Function generators
  • Measuring microscopes
  • Signal generators
  • Ductility testers
  • Manufacturing defect analyzers MDA
  • Digital multimeters
  • Magnetic particle flaw detectors
  • Mass flow leak testers
  • Resonance acceleration instruments
  • Printed circuit board PCB testers
  • Coordinate measuring machines CMM
  • Continuity testers
  • Pulse generators
  • Overhead cranes
  • Metallurgical microscopes
  • In-circuit testers
  • Sampling oscilloscopes
  • Shock testers
  • Utrasonic flaw detectors
  • Shear testers
  • Plug gauges
  • Resistivity meters
  • Hardness testers
  • Multimeters
  • Moisture meters
  • Holographic interferometers
  • Tensile testers
  • Personal computers
  • Laser shearography flaw detectors
  • Conductivity meters
  • Capacitive acceleration instruments
  • Return loss calibrator RLC passive component testers
  • Height gauges
  • Forklifts
  • Hydraulic lifts
  • Sorting machines
  • Radiographic flaw detectors
  • Impact hammers
  • Pin gauges
  • Accelerometers
  • Eddy current probes
  • Digital resistance thermometers
  • Compression testers
  • Vibration and shaker systems
  • Beta gauges
  • Hipot testers
  • Creep and stress relaxation testers
  • Bubble leak testers
  • Resistance meters
  • Power meters
  • Hydraulic pumps
  • Thread gauges
  • Depth gauges
  • Backplane testers
  • Calorimetric leak testers
  • Logic test systems
  • Plotters
  • Strain gauges
  • Verisurf Master3DGage
  • Linear or mixed signal equipment
  • Verisurf CMM Master
  • Pi tapes
  • Direct current DC power testers
  • Magnetic induction acceleration instruments
  • Penetrant flaw detectors
  • Bit error rate testers BERT
  • Micrometers
  • Industrial bench scales
  • Color spectrometers
  • Optical comparators
  • Gloss meters
  • Fatigue testers
  • Optical gauges
  • Impact toughness testers
  • Calipers
  • Ammeters
  • Frequency meters
  • Viscometers

Alternative Job Titles