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Automation Risk Analysis

Will “Wheel and Pinion Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Wheel and Pinion Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Wheel and Pinion Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Compute usable amounts of items in shipments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Notify supervisors or other personnel of production problems.

  • Position products, components, or parts for testing.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compute defect percentages or averages, using formulas and calculators.

  • Collect or select samples for testing or for use as models.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Discard or reject products, materials, or equipment not meeting specifications.

Technologies & Software

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  • Extensible markup language XML
  • ABB AI Robotics
  • Label inspection systems
  • Structured query language SQL
  • Rockwell Automation AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • Statistical process control SPC data collection devices
  • Tolerance analysis software
  • Microsoft PowerPoint
  • DeepSeek
  • Data analysis software
  • Microsoft Outlook
  • ChatGPT (OpenAI)
  • Atlassian JIRA
  • Qwen (Alibaba)
  • IBM Notes
  • Microsoft SharePoint
  • Microsoft Word
  • Autodesk AutoCAD
  • IBM Lotus Notes
  • Nova (Amazon)
  • SAP software
  • Medical condition coding software
  • Dassault Systemes SolidWorks
  • Microsoft Access
  • Computer assisted design software
  • Design of experiments DOE software
  • Dassault Systemes CATIA
  • Microsoft Excel
  • Minitab
  • Sight Machine AI
  • Mastercam Design
  • Cognex Vision AI
  • Database software
  • The MathWorks MATLAB
  • Llama (Meta)
  • Inspection marking systems
  • Selenium
  • Microsoft Visio
  • Gemini (Google)
  • Apache Pig
  • Computer-aided inspection software
  • R
  • Grok (xAI)
  • Mastercam computer-aided design and manufacturing software
  • Siemens Industrial AI
  • Skype
  • Verisurf Metrology
  • Cybermetrics GAGETrak
  • Coordinate measuring machine software
  • FileMaker Pro
  • Claude (Anthropic)
  • Kimi (Moonshot AI)
  • Mistral (Mistral AI)
  • Resonance acceleration instruments
  • Backplane testers
  • Laser shearography flaw detectors
  • Fatigue testers
  • In-circuit testers
  • Holographic interferometers
  • Multimeters
  • Frequency counters
  • Linear or mixed signal equipment
  • Resistance meters
  • Mass flow leak testers
  • Null-balance acceleration instruments
  • Impact hammers
  • Signal generators
  • Direct current DC power testers
  • Accelerometers
  • Pi tapes
  • Measuring microscopes
  • Verisurf Master3DGage
  • Optical comparators
  • Tensile testers
  • Calorimetric leak testers
  • Digital resistance meters
  • Moisture meters
  • Overhead cranes
  • Digital voltmeters DVM
  • Plotters
  • Frequency meters
  • Ammeters
  • Beta gauges
  • Digital multimeters
  • Eddy current flaw detectors
  • Sorting machines
  • Verisurf 3Dgage
  • Color spectrometers
  • Digital resistance thermometers
  • Utrasonic flaw detectors
  • Verisurf CMM Master
  • Bubble leak testers
  • Hardness testers
  • Depth gauges
  • Piezoelectric acceleration instruments
  • Hipot testers
  • Penetrant flaw detectors
  • Impact toughness testers
  • Environmental chambers
  • Strain gauges
  • Bit error rate testers BERT
  • Force transducers
  • Metallurgical microscopes
  • Shock testers
  • Laser thickness gauges
  • Printed circuit board PCB testers
  • Function generators
  • Personal computers
  • Radiographic flaw detectors
  • Pin gauges
  • Optical gauges
  • Logic test systems
  • Coordinate measuring machines CMM
  • Magnetic induction acceleration instruments
  • Creep and stress relaxation testers
  • Calipers
  • Continuity testers
  • Sampling oscilloscopes
  • Shear testers
  • Viscometers
  • Magnetic particle flaw detectors
  • Industrial bench scales
  • Micrometers
  • Forklifts
  • Hydraulic lifts
  • Compression testers
  • Ductility testers
  • Hydraulic pumps
  • Conductivity meters
  • Vibration and shaker systems
  • Capacitive acceleration instruments
  • Manufacturing defect analyzers MDA
  • Gloss meters
  • Return loss calibrator RLC passive component testers
  • Eddy current probes
  • Thread gauges
  • Height gauges
  • Pulse generators
  • Resistivity meters
  • Power meters
  • Plug gauges

Alternative Job Titles